• Title/Summary/Keyword: initial element

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A CAE Approach for Net-Shape Automobile Stamping Components of Aluminum Alloy (자동차용 알루미늄 합금 정형의 스탬핑 부품 성형을 위한 CAE 기법 개발)

  • Choi, Han-Ho;Ku, Tae-Wan;Hwang, Sang-Moon;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.164-171
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    • 1999
  • An optimum blank design technology is required for near-net of net-shape cold forming using sheets. Originally, the backward tracing scheme has been developed for preform design in bulk forming, and applied to several forming processes successfully. Its key concept is to trace backward from the final desirable configuration to an intermediate preform of initial blocker. A program for initial blank design in sheet forming which contains the capabilities of forward loading simulation by the finite element method and backward tracing simulation, has been developed and proved the effectiveness by applying to a square cup stamping process. In the blank design of square cup stamping, the backward tracing program can produce an optimum blank configuration which forms a sound net-shape cup product without machining after forming. Another general application appears in the blank design of a cup stamping with protruding flanges, one of typical automobile components. The blank configurations derived by backward tracing simulation have been confirmed by a series of loading simulations. The approach or decision of an initial blank configuration presented in this study will be a milestone in fields of sheet forming process design.

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Analysis and Optimization of the Axial Flux Permanent Magnet Synchronous Generator using an Analytical Method

  • Ikram, Junaid;Khan, Nasrullah;Junaid, Qudsia;Khaliq, Salman;Kwon, Byung-il
    • Journal of Magnetics
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    • v.22 no.2
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    • pp.257-265
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    • 2017
  • This paper presents a 2-D analytical method to calculate the back EMF of the axial flux permanent magnet synchronous generator (AFPMSG) with coreless stator and dual rotor having magnets mounted on both sides of rotor yoke. Furthermore, in order to reduce the no load voltage total harmonics distortion (VTHD), the initial model of the coreless AFPMSG is optimized by using a developed analytical method. Optimization using the 2-D analytical method reduces the optimization time to less than a minute. The back EMF obtained by using the 2-D analytical method is verified by a time stepped 3-D finite element analysis (FEA) for both the initial and optimized model. Finally, the VTHD, output torque and torque ripples of both the initial and optimized models are compared with 3D-FEA. The result shows that the optimized model reduces the VTHD and torque ripples as compared to the initial model. Furthermore, the result also shows that output torque increases as the result of the optimization.

Elastic stiffness of stud connection in composite structures

  • Qin, Xi;Yang, Guotao
    • Steel and Composite Structures
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    • v.39 no.4
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    • pp.419-433
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    • 2021
  • In composite structures, shear connectors are crucial components to resist the relative slip between the steel and concrete, and thereby to achieve the composite actions. In the service stage, composite structures are usually in elastic state, so the elastic stiffness of the shear connection is a quite important parameter in the structural analysis of composite structures. Nevertheless, the existing studies mainly focus on the load-slip relationship rather than the tangent stiffness at the initial elastic stage. Furthermore, when composite beams subjected to torque or local load, shear connections are affected by both tensile force and shear force. However, the stiffness of shear connections under combined effects appears not to have been discussed hitherto. This paper investigates the initial elastic stiffness of stud connections under combined effects of biaxial forces. The initial expression and the relevant parameters are obtained by establishing a simplified analytical model of the stud connection. Afterwards, parametric finite element analysis is performed to investigate the effects of the relevant factors, including the stud length, stud diameter, elastic modulus of concrete, elastic modulus of steel and volume ratio of reinforcement. The feasibility of the proposed modelling has been proved by comparing with sufficient experimental tests. Based on the analytical analysis and the extensive numerical simulations, design equations for predicting the initial elastic stiffness of stud connections are proposed. The comparison between the equations and the data of finite element models demonstrates that the equations are accurate enough to serve for engineering communities.

Prediction of Deformation Mechanism and Fracture for an Auto-Part with Advanced High Strength Steel using Solid Element and Damage Theory (연속체요소 및 손상이론을 이용한 고강도강 차량부품의 변형기구와 파단 예측)

  • Kwak, J.H.;Yoon, S.J.;Kim, S.H.;Park, J.K.;Han, H.G.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.293-299
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    • 2017
  • In this paper, finite element stamping analysis was carried out for the front lower arm to examine the applicability of solid element with damage theory to predict shear fracture phenomena induced by sheared edge as well as deformation mechanisms. Mechanical properties related to deformation and damage theory were determined from tensile test. Shear fracture was predicted by normalized Cockcroft-Latham model with initial imposition of the damage value along the sheared edge. Simulation results illustrated that the analysis with solid element and damage theory predicted edge profile, strain distribution, and forming load more accurately than the analysis with shell element. Simulation with solid element can also predict the shear fracture more exactly comparing to analysis with shell element and forming limit curve.

Effects of Initial Anisotropy in the Plane Sheet on Stretching Process (판재의 초기 이방성이 스트레칭 성형에 미치는 영향)

  • 배석용;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.242-245
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    • 1998
  • Effects of the anisotrpy due to the initial textures in the plane sheet on plane strain punch stretching has been investigated. In this study, the anisotropy from textures in the sheet is incoporated into the finite element process model by combining the theory of crstal plasticity. Three different textures such as random texture, plane strain compression texture and cube texture are considered. Variations of puch loads as well as thickness distributions of the sheets with three different initial textures are investigated.

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Automatic Tool Compensation for an UHSS Automotive Component Using a Compensation Module (금형보정 모듈을 이용한 초고강도강 자동차부품용 프레스금형의 자동보정)

  • Lee, J.H.;Kim, S.H.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.109-115
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    • 2016
  • In the current study, automatic tool compensation is accomplished by using a finite element stamping analysis for a center roof rail made of UHSS in order to satisfy the specifications for shape accuracy. The initial blank shape is calculated from a finite element inverse analysis and potential forming defects such as tearing and wrinkling are determined by the finite element stamping analysis based on the initial tool shape. The blank shape is optimized to meet the shape requirements of the final product with the stamping analysis, and die compensation is determined with the information about springback. The specifications for shape accuracy were successfully achieved by the proposed die compensation scheme using the finite element stamping analysis. The current study demonstrates that the compensation tendency is similar when the proposed scheme is used or when the compensation is performed by trial and error in the press-shop. This similarity verifies that the automatic compensation scheme can be used effectively in the first stage of tool design especially for components made from UHSS.

A Study On The Realization Of Multi-Threshold Function By Partition Of Switching Functions (스윗칭함수 분할에 의한 다역치함수 실현에 관한 연구)

  • Chae Tak Lim
    • 전기의세계
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    • v.23 no.4
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    • pp.53-59
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    • 1974
  • This paper investigates the theoretical properties of a logic element called the multithreshold threshold element, which is a generalization of the single-threshold threshold element. The primary partition os a systematic method of obtaining the multi-threshold realization of a switching function by the index numbers. The concept of comparable vertices of the same index numbers introduced in this paper is very promising for testing the multi-threshold partition by the initial condition to be defined by the minterms of the same index numbers.

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Analysis of the Hot Deformation of Porous metals by Finite Element Method (유한요소법을 이용한 다공성금속의 고온변형해석)

  • 한흥남;이용기;오규환;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.10a
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    • pp.149-156
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    • 1994
  • The thermomechanical elasto-plastic problems in hot forging of the porous metals are analyzed using the thermo-elasto-plastic finite element method. This finite element program has been formulated using the yield condition advanced by Lee and Kim and developed using the thermo-elasto-plastic time integration procedure. Thermomechanical responses and densification behaviors of the porous metals during hot forging are calcucated at various initial relative densities, strain rates and temperatures. The calculated results are in good agreement with experimental data.

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ON THE APPLICATION OF MIXED FINITE ELEMENT METHOD FOR A STRONGLY NONLINEAR SECOND-ORDER HYPERBOLIC EQUATION

  • Jiang, Ziwen;Chen, Huanzhen
    • Journal of applied mathematics & informatics
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    • v.5 no.1
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    • pp.23-40
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    • 1998
  • Mixed finite element method is developed to approxi-mate the solution of the initial-boundary value problem for a strongly nonlinear second-order hyperbolic equation in divergence form. Exis-tence and uniqueness of the approximation are proved and optimal-order $L\infty$-in-time $L^2$-in-space a priori error estimates are derived for both the scalar and vector functions approximated by the method.

An Adaptive Finite Element Method for Magnetostatic Force Computations (정자력 계산을 위한 적응 유한 요소법)

  • 박용규;박일한;정형석;정현교;이기식;한송엽
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.2
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    • pp.100-105
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    • 1989
  • This paper presents an adaptive finite element method for magnetostatic force computation using Maxwell's stress tensor. Mesh refinements are performed automatically by interelement magnetic field intensity discontinuity errors and element force errors. In initial mesh, the computed forces for different integration paths give great differences, but converge to a certain value as mesh division is performed by the adaptive scheme, We obtained good agreement between analytic solutions and numerical values in typical examples.

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