• Title/Summary/Keyword: industrial machinery

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Analysis of the Cutting Shape as a Function of Feed Rate and Cutting Speed of Korean and Japanese Combines

  • Jin, Byung-Ok;Lee, Min-Ho;Jo, Jin-Seok;Jung, Ho-Jun;Kim, Chi-Ho;Kim, Hyeon-Tae
    • Journal of Biosystems Engineering
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    • v.42 no.2
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    • pp.80-85
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    • 2017
  • Purpose: In this study, we attempted to analyze, by using a high-speed camera, the cutting shape as a function of cutting speed and feed rate. We compared the differences in cutting shape between domestic and foreign combines. Methods: Experiments were performed using plastic straws, and the results of two combine cutting blades, one from the Daedong Industry and one from Kuboda, were compared. The quality and performances of cutting were measured at three cutting positions: center and 68 cm to the left and right of the center. The feed rates were 0.6 m/s, 1.1 m/s, 1.6 m/s, and the cutting speeds were 600 RPM, 990 RPM, 1,380 RPM. For each speed, the cutting shape was measured three times, and the entire procedure was also repeated three times. Results: In the experiments, the domestic cutting blade achieved better results than the Japanese cutting blade. These results were obtained by studying the combination of feed rate and cutting speed, with the domestic combine attaining approximately 80% performance of the Japanese combine. We believe that additional data analysis is required, obtained from field experiments. Conclusions: The domestic cutting knives achieved better results than the Japanese cutting knives. These results are estimated from experiments conducted with different feed rates and cutting speeds; an in-depth analysis will require experiments in the real field with actual combines and a combination of multiple variables. Repeating the investigation on the length differences, broken and cut angle with various combinations of feed rate and cutting speed, will surely help to find the optimal cutting speed.

Development of Automative Program for Designing Involute Spur Gear (인볼류트 스퍼기어 설계용 자동화 프로그램 개발)

  • So, Jung-Duk;Jung, Sung-Won;Kwon, Soon-Goo;Park, Jong-Min;Choi, Won-Sik;Kim, Jongsoon;Kwon, Soon-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.142-151
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    • 2013
  • This study develops an automation system for metallic mold design that is applicable in forging non-axial symmetric parts. The metallic mold design program is used to design the metallic mold using two-dimensional axial symmetric metallic molds and to predict the stress concentration using finite element analyses. Then, the program redesigns the metallic mold using variables such as the optimal split diameter, maximum allowable inner pressure, fit tolerance, and stress distribution, which are calculated using the metallic mold design program. When the involute spur gear is forged, stress concentration occurs on the tooth root bounded at the symmetric surface. The SCM4 material is suitable for metallic molds because the stress is less than the yield strength of the insert and it acts on the tooth root regardless of the inner pressure. The metallic mold for forging non-axial symmetric parts can be designed through adjusting the magnitude of the contact pressure. The program developed in this study can be applied to metallic mold designs in involute spur gears of forging, which is an ordinary non-axial symmetric part.

Pressure Drop Characteristics of Air Particle Flow in Powder Transport Piping System (파우더 수송시스템의 공기입자 유동 압력강하 특성)

  • Kim, Jong-Soon;Chung, Sung-Won;Kwon, Soon-Gu;Park, Jong-Min;Choi, Won-Sik;Kwon, Soon-Hong
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.2
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    • pp.157-168
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    • 2017
  • The pressure drop characteristics of air particle flow in a powder transport piping system were analyzed in this study. The pressure drop characteristics of air particle flow in the piping system have not well understood due to the complexibility of particle motion mechanism. Particles or powders suspended in the air flow cause the increase of the pressure drop and affect directly transport efficiency. In this study, the pressure drop in a powder transport piping system was analyzed with interactions of air flow and particle motion in straight and curved pipes. The total pressure drop increased with pipe length, mixture ratio, and friction factor of particles because of increased friction loss of air and particles in the piping system. For the coal powders of $74{\mu}msize$ and powder-to-air mass mixture ratio of 0.667, the total pressure drop under the consideration of powders and air flow was calculated as much as 30% higher than that air flow only.

Mathematical Model and Design Optimization of Reduction Gear for Electric Agricultural Vehicle

  • Pratama, Pandu Sandi;Byun, Jae-Young;Lee, Eun-Suk;Keefe, Dimas Harris Sean;Yang, Ji-Ung;Chung, Song-Won;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.1
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    • pp.1-9
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    • 2019
  • In electric agricultural machine the gearbox is used to increase torque and lower the output speed of the motor shaft. The gearbox consists of several shafts, helical gears and spur gears works in series. Optimization plays an important role in gear design as reducing the weight or volume of a gear set will increase its service life and improve the bearing capacity. In this paper the basic design parameters for gear like shaft diameter and face width are considered as the input variables. The bending stress and material volume is considered as the objective function. ANSYS was used to investigate the bending stress when the variable was changed. Artificial Neural Network (ANN) was used to obtain the mathematical model of the system based on the bending stress behaviour. The ANN was used since the output system is nonlinear. The Genetic Algorithm (GA) technique of optimization is used to obtain the optimized values of shaft diameter and face width on the pinion based on the ANN mathematical model and the results are compared as that obtained using the traditional method. The ANN and GA were performed using MATLAB. The simulation results were shown that the proposed algorithm was successfully calculated the value of shaft diameter and face width to obtain the minimal bending stress and material volume of the gearbox.

Quality Evaluation of Irrigation Scheduling on Upland Crops by Crop Development Rates (주요 밭작물의 생육단계에 따른 관개 스케줄링의 효율성 평가)

  • Kim, Dong-Hyun;Kim, Jongsoon;Kwon, Soon Hong;Park, Jong Min;Choi, Won-Sik;Kwon, Soon Gu
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.3
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    • pp.333-341
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    • 2021
  • Irrigation scheduling is a water management strategy of applying the proper amount of water in a plant's root zone at the right time to maximize profit. We conducted an experimental evaluation of the response of soybean, sorghum, and sesame to an irrigation scheduling scheme. The soil water contents were adjusted in the root zone between 20% and 28% to reflect changes in crop water consumption. The other ones fixed at 25% during the whole growing season were compared to evaluate the effectiveness of irrigation scheduling. Surface drip irrigation (SDI) were employed as an irrigation method. For all three crops, the evapotranspiration (ET) was the greatest at flowering stage (6.93 mm), followed by vegetative growth stage (5.00 mm) and maturity stage (2.53 mm). The irrigation amount was significantly reduced by 21.8% (soybean), 22.2% (sorghum), and 16.1% (sesame), respectively, compared with the ones at constant soil water content treatment. Their water use efficiency (WUE) were also much higher than the controls: 2.65-fold increase at soybean, 1.82-fold increase at sorghum, and 1.47-fold increase at sesame. These results showed that an effective irrigation scheduling on upland crops (soybean, sorghum, sesame) could increase crop yield while minimizing water use.

Transmission Efficiency of Dual-clutch Transmission in Agricultural Tractors (농업용 트랙터 듀얼 클러치 변속기의 동력전달 효율 분석에 관한 연구)

  • Moon, Seok Pyo;Moon, Sang Gon;Kim, Jae Seung;Sohn, Jong Hyeon;Kim, Yong Joo;Kim, Su Chul
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.43-50
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    • 2022
  • The aim of this study was to conduct basic research on the development of a dual-clutch transmission(DCT) and automatic transmission for agricultural tractors. The DCT layout and the DCT simulation model were developed using commercial software. Power transmission efficiency of the DCT and component power loss were analyzed to verify the developed simulation model. Power loss analysis of the components was conducted according to previous studies and ISO(International Organization for Standardization) standards. The power transmission efficiency of the DCT simulation model was 68.4-91.5% according to the gear range. The power loss in the gear, bearing, and clutch DCT system components was 0.75-1.49 kW, 0.77-2.99 kW, and 5.24-10.52 kW, respectively. The developed simulation model not include the rear axle, differential gear, final reduction gear. Therefore actual power transmission efficiency of DCT will be decreased. In a future study, an actual DCT can be developed through the simulation model in this study, and optimization design of DCT can be possible by comparing simulation results and actual vehicle test.

CE Certification for Machinery Safety in Automated LCD Monitor Process (LCD 모니터 공정자동화 장비의 안전성에 대한 CE 인증)

  • Lee, Hwan-Deok;Jung, Won
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.419-432
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    • 2011
  • In order to distribute machinery to European Union, it is mandatory to get CE marking to ensure the machinery is safe and reliable. The EHSR(Essential Health and Safety Requirements) of the EC Machinery Directive requires the machinery to be designed and manufactured to prevent from any dangerous situation. This study presents a case of CE Certification in Back Cover Nut Insert Machine and introduces an improvement method of product safety and reliability. This study also presents how to eliminate the deficiencies in design and manufacturing, and the process of applying EHSR for CE Marking.

Post-processing of Direct Teaching Trajectory in Industrial Robots

  • Choi, Tae-Yong;Park, Chan-Hun;Do, Hyun-Min;Chung, Kwang-Cho;Park, Dong-Il;Kyung, Jin-Ho
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.12 no.3
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    • pp.256-262
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    • 2012
  • Direct teaching of the industrial robot is a novel technique to easily teach manipulators. However, teaching data by human hand cannot help having large noise errors ranging from low to high frequency. To use teaching data, post-processing to correct the teaching trajectory is required. Here, a novel shape-based trajectory correction method to rebuild teaching data with the feature information of curvature and velocity is proposed. The proposed method is tested on square and circular objects.

Development of S/W Framework for the Industrial Dual-arm Robot (산업용 양팔로봇 제어 S/W 프레임 개발)

  • Choi, Taeyong;Do, Hyun Min;Park, Dong Il;Park, Chanhun;Kim, Doohyung;Park, Kyung-Taik
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.887-891
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    • 2013
  • Human rights at poor working condition is the severe problem in modern manufacturing system. The industrial dual-arm robot is being developed to meet these social issues fundamentally. The dual-arm robot can work instead of human workers. We developed the new dual-arm robot for manufacturing mobile phone and TV. It has advantages such as the solo controller for both arms, the human sized body and arms. The software platform for the industrial dual-arm robot is being developed which has strength in its convenience and intelligence compared to conventional the robot software platforms. Here the development of the dual-arm robot software platform is introduced.

Examples of Art Performing with Industrial Dual-arm Robots (산업용 양팔로봇을 이용한 공연 예술 구현 사례)

  • Choi, Taeyong;Do, Hyunmin;Park, Dongil;Park, Chanhun;Kyung, Jinho;Kim, Doohyung
    • The Journal of Korea Robotics Society
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    • v.11 no.4
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    • pp.293-299
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    • 2016
  • In this article art performing applications of industrial dual-arm robots are introduced. It was real collaboration among robot researchers and artist. Artist designed the performance to use dual-arm robot. Robot researchers collaborated with artist by providing robotic constraints and configuring robot motion. Two art performances were configured with two industrial dual-arm robots. In both performance robots carry objects to be used as moving screens. Both performances rely on the high power and high precision of robots. In addition human-like appearance make those performances be familiar to public.