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http://dx.doi.org/10.14775/ksmpe.2013.12.6.142

Development of Automative Program for Designing Involute Spur Gear  

So, Jung-Duk (Department of Manufacturing and Design Engineering, Jeonju University)
Jung, Sung-Won (Dept. of Bio-industrial Machinery Engineering, Pusan National University)
Kwon, Soon-Goo (Dept. of Bio-industrial Machinery Engineering, Pusan National University)
Park, Jong-Min (Dept. of Bio-industrial Machinery Engineering, Pusan National University)
Choi, Won-Sik (Dept. of Bio-industrial Machinery Engineering, Pusan National University)
Kim, Jongsoon (Dept. of Bio-industrial Machinery Engineering, Pusan National University)
Kwon, Soon-Hong (Dept. of Bio-industrial Machinery Engineering, Pusan National University)
Publication Information
Journal of the Korean Society of Manufacturing Process Engineers / v.12, no.6, 2013 , pp. 142-151 More about this Journal
Abstract
This study develops an automation system for metallic mold design that is applicable in forging non-axial symmetric parts. The metallic mold design program is used to design the metallic mold using two-dimensional axial symmetric metallic molds and to predict the stress concentration using finite element analyses. Then, the program redesigns the metallic mold using variables such as the optimal split diameter, maximum allowable inner pressure, fit tolerance, and stress distribution, which are calculated using the metallic mold design program. When the involute spur gear is forged, stress concentration occurs on the tooth root bounded at the symmetric surface. The SCM4 material is suitable for metallic molds because the stress is less than the yield strength of the insert and it acts on the tooth root regardless of the inner pressure. The metallic mold for forging non-axial symmetric parts can be designed through adjusting the magnitude of the contact pressure. The program developed in this study can be applied to metallic mold designs in involute spur gears of forging, which is an ordinary non-axial symmetric part.
Keywords
Non-Axisymmetric Three-Dimensional Parts; Stress Concentration; Computer Aided Die Design;
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