• Title/Summary/Keyword: in-process measurement

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Development of Effective Measurement System for Micro Burrs (효율적인 마이크로 버 측정 시스템 개발)

  • Ko Sung-Lim;To Hoang-Minh
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.702-705
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    • 2005
  • Burr is an undesirable projection as result of plastic deformation. Burr minimization and effective deburring process are required strongly to reduce the cost of the parts. In doing these efforts, the precise burr measurement must be provided for the efficient process. For this purpose the conoscopic holography sensors are selected before. However, it has been very difficult to measure micro burrs less than $10{\mu}m$ due to their tiny and sharp geometries as well as the effect of ambient vibration during scanning. A new micro burr measurement system using high precision. Conoprobe sensor and XY table can measure the micro burrs which is less than $10{\mu}m$. Experiments were carried out showing that micro burr around $10{\mu}m$ was successfully measured and analyzed.

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Object Width Measurement System Using Light Sectioning Method (광절단법을 이용한 물체 크기 측정 시스템)

  • Lee, Byeong-Ju;Kang, Hyun-Soo
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.3
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    • pp.697-705
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    • 2014
  • This paper presents a vision based object width measurement method and its application where the light sectioning method is employed. The target object for measurement is a tread, which is the most outside component of an automobile tire. The entire system applying the measurement method consists of two processes, i.e. a calibration process and a detection process. The calibration process is to identify the relationships between a camera plane and a laser plane, and to estimate a camera lens distortion parameters. As the process requires a test pattern, namely a jig, which is elaborately manufactured. In the detection process, first of all, the region that a laser light illuminates is extracted by applying an adaptive thresholding technique where the distribution of the pixel brightness is considered to decide the optimal threshold. Then, a thinning algorithm is applied to the region so that the ends and the shoulders of a tread are detected. Finally, the tread width and the shoulder width are computed using the homography and the distortion coefficients obtained by the calibration process.

Analysis of Women's Tailored Jacket Pattern Making Drafting to Suggest Implication for Apparel Mass Customization Process (의류 대량맞춤 공정 시사점 제안을 위한 여성용 테일러드 재킷 제도법 분석)

  • Hyunjung Han;Hyunsook Han
    • Journal of the Korea Fashion and Costume Design Association
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    • v.25 no.4
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    • pp.45-57
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    • 2023
  • This research compared and analyzed a representative jacket pattern making method to suggest implications for the mass customization process of clothing. Four types of pattern making methods were selected according to the degree of reflection of human body measurements. Patterns were analyzed according to the size of middle-aged women. The results of this study are as follows. First, it identified and compared the difference in human body measurement and drafting processes required for pattern drafting. Next, as a result of analyzing the manuals and institutional figures presented in the pattern drafting manuals, problems such as B.P. location and compartment of the chest circumference, which are not appropriate, were found and the human body measurement method is different for each pattern making method. Through the above analysis, the advantages and disadvantages of the pattern making methods were identified and proposed improvements and implications for the application to the apaarel mass customization process were presented.

Ultra Miniature Eddy Current Sensor with 3 Axes for On-Machine-Measurement (기상측정용 3축 구조의 초소형 와전류 센서 개발 및 평가)

  • Kim, Sun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.27-32
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    • 2010
  • The OMM(On-Machine-Measurement) system has many advantages compare to conventional measurement in the way the time and cost. But, the sensor suitable to OMM system is restrictive use. Touch trigger probe sensor has long time for measurement and non-contact sensor has directional demerit. Because the long mechanical parts such as gear and lead screw for pump, injector and machine tools has big and heavy, unclamp and transferring for measurement in machining process is very difficult. This paper presents a development of ultra miniature eddy current displacement sensor with 3 axes for On-Machine-Measurement system. The accuracy of the sensor is experimentally proved in the grinding machine. In experimental results, the accuracy has under ${\pm}5\;{\mu}m$.

A Study on the Prediction of Die Wear Based on Piezobolt Sensor Measurement Data in the Trimming Process of an Automobile Part (피에조 볼트 측정 데이터에 기반한 자동차 부품 트리밍 공정에서의 금형 마모 예측 연구)

  • Kwon, O.D.;Moon, H.B.;Kang, G.P.;Lee, K.;Hur, M.C.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.103-108
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    • 2022
  • Systematic quality control based on real time data is required for modern factories. This study introduced a method of predicting punch wear in the trimming process of automobile parts. Based on monitoring data of the mass production process using a bolt-type piezo sensor, it was shown that precursor symptoms of die wear could be predicted from the change in load pattern with respect to production volume. The load pattern that changed according to the wear of the die was verified by numerical analysis.

Basic Study of the Improvement of PSD Output by Inclined Light Input (PSD의 출력특성향상을 위한 경사 입력광의 특성해석에 대한 기본연구)

  • Kweon, Hyun-Kyu;Park, Chang-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.53-58
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    • 2010
  • In this paper, the output characteristics of PSD(Position Sensetive Detector) used in measurement system are described. Most of the precision measurment systems are accomplished by a laser diode(LD), a photo diode(PD) and PSD(Position Sensetive Detector), which are used in reflection of mirror or projection of infrared spectrometer. But it is especially restricted by resolution of PD and PSD in nano-measurement. A new inclined light methods into the PSD are employed in the surface measurement system for increasing the resolution. As the results, we can know that the output characteristics of detective senser (PSD) become more than 2 or 3 times by changing inclined angle(range: 5 degree) compared with common angle. In addition, the experiment results are confirmed that the change of inclined angle is not affecting to the linearity and repeating.

An AHP Approach to Evaluate the priorities of Manufacturing Performance Criteria in Korean Automobile Parts Manufacturing Company (AHP에 의한 한국자동차부품제조사의 제조성과기준의 중요도 평가)

  • Kim, Tae-Soo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.3
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    • pp.115-122
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    • 2011
  • The critical role played by manufacturing performance measurement systems in achieving competitive success is increasingly recognized. Developing an integrated performance measurement model is significant for strategic management. This study consist of several principal steps. Performance criteria from the literature and an questionnaire were utilized prior to building the performance model. The AHP(Analytic Hierarchy Process) is utilized to evaluate the weight of each criterion when generating the performance measurement model for Korea automobile parts manufacturing company. AHP analysis showed clear difference in the priority between 5 criteria and 24 sub-criteria in terms of manufacturing performance of Korean automobile parts manufacturing company. The result of priority evaluation in the 5 criteria of 2nd level was ranked quality, cost, delivery, employee, flexibility. And the critical sub-criteria in the 24 sub-criteria of 3rd level was ranked claim rate, process defect rate, outsourcing parts defect rate, ability to quality management innovation, claim cost, etc.

A Development of Measurement and Comparison Technique for Large Curved Hull Pieces (대형 곡면 부재의 계측 및 비교기술 개발)

  • Jong-Moo Lee;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.28-33
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    • 2002
  • The characteristics of hull-pieces are large quantity, comparatively large piece-size, and different each shape. For the more, in the forming process(including Line-Heating Process) of curved hull pieces, shape checking processes including initial shape measurement and forming shape measurement of the each pieces are needed to achieve a given accuracy. So, the forming process of large curved hull pieces needs efficient measurement and comparison technique to check the shape and ensure the forming-accuracy In this paper, we try to construct integrated S/W, H/W system for efficient measurement and comparison of large curved hull pieces, which can apply to above forming environment.

User Experience Measurement for Senior Friendly Product

  • Jung, Kwang Tae;Chun, Keyoung Jin;Won, Byeong Hee
    • Journal of the Ergonomics Society of Korea
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    • v.32 no.6
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    • pp.557-563
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    • 2013
  • Objective: This study introduces user experience measurement and its application for senior friendly products. Background: Measuring user experience for senior friendly product is very important for its design, but the measurement is not easy. Method: This study was focused on case studies for user experience measurement and its application for senior friendly product. Mobile patient lift and four wheeled walker that assist the old's mobility were studied. User experience was measured through interview and observation method. Result: From measuring the user experience, some usability issues were identified for the products. A method to apply QFD(quality function deployment) in design process was proposed. A design prototype was also developed considering user experience. Conclusion: User experience measurement for senior friendly products is key process for user centered design. Application: The method and result of this study can be applied to user experience measurement and design of senior friendly product.