• Title/Summary/Keyword: improving reliability

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Development of Reliability Design Methodology Using Accelerated Life Testing and Taguchi Method (가속 수명시험과 다구치 방법을 활용한 신뢰성설계 방법의 개발)

  • Kim, Min;Yum, Bong-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.4
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    • pp.407-414
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    • 2002
  • The inherent reliability of a product is primarily determined in the design stage, and therefore, design engineers should be able to design reliability into the product in an efficient manner. Especially, the product should be designed such that its reliability is robust to various noise factors encountered in production and field environments. The Taguchi method can be effectively used for this purpose. However, there exist only a few attempts to integrate the Taguchi method with reliability design, and in addition, the existing works do not sufficiently consider the robustness and/or the distinction between noise and acceleration factors. This paper develops a unified approach to robust reliability design assuming that accelerated life tests are conducted at each combination of design and noise conditions. First, an experimental structure for assigning not only acceleration but also noise factors is presented. Second, the reliability at the use condition is estimated using the assumed accelerated life test model. Third, reliabilities are transformed into 'efforts' using an effort function which reflects the degree of difficulty involved in improving the reliability. Finally, an optimal setting of design parameters is determined based on the mean and standard deviation of the effort values. The above approach is illustrated with an example of a paper feeder design.

tudy on the Improvement of Reliability Assessment of Work Environment Measurement in Korea (작업환경측정 신뢰성평가제도 개선방안에 관한 연구)

  • Hwang, Gyuseok
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.29 no.1
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    • pp.50-56
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    • 2019
  • Objective: The aim of this study is to analyze the reliability assessment of work environment measurement, and to propose ways of improving the system. Methods: We have reviewed reports and articles on the reliability assessment written by KOSHA and academia in order to analyze problems related with the system and propose the alternatives. Results: There are three ways to improve the system of the reliability assessment. First of all, it is necessary to perform the reliability assessment by measuring the work environment when workers raise questions about the results so we can make workers trust these results of the reliability assessment. Secondly, we should inspect the workplace at first, not the work environment service provider, so we can increase the employer's recognition of his duty to practice the work environment measurement. Thirdly, the technical committee is needed for technical issues related with the work environment measurement. Conclusions: Above all, it is crucial to get the workers' interest and trust to improve the work environment measurement. The reliability assessment should support the meaning and value of the work environment measurement by practicing the reliability assessment whenever workers have a demand for this and operating the technical committee.

Product Liability Prevention Policies through the Improvement of Product Safety and Reliability (제품안전 및 신뢰성 향상을 통한 제조물책임 예방대책)

  • Kim, Jin-Kyu
    • IE interfaces
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    • v.15 no.3
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    • pp.270-278
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    • 2002
  • Product Liability(PL) is a legal policy to deal with global competition by improving domestic industrial competitive power and to reduce the cost of defect products. The purpose of this paper is to address the state of the art solutions to dispute on PL, in reality of a frequent occurrence of global product exchange focussing on product safety that is one of the most important functions of PL and to improve solution of the product safety and reliability responsive to PL. To minimize PL exposure, manufacturers should reflect comprehensive product safety and reliability concepts in establishing PL prevention policies. Total PL prevention policies are composed of total quality management and product safety management system in respect of safety design, risk, and reliability. These PL prevention activities should be performed consistently during the total product life cycle, especially product research and development periods.

A Study for Improving the Leakage Problem by Analyzing the Characteristics of T-Joint Part Movement (엔진 T-JOINT부 거동특성 분석을 통한 누유 개선)

  • Lee, Jong-Hwang;Park, Jun-Sik;Sim, Yang-Jin;Jung, Won-Wook
    • Journal of Applied Reliability
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    • v.9 no.1
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    • pp.29-35
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    • 2009
  • Due to the excellent durability of Timing Chain, it has been widely used for vehicle engine system. Unlike the timing belt, since the timing chain is operated with the metallic sprocket, the lubrication system is absolutely needed to get this system start. As frequently met at the field, the lubricant has a strong tendency to leak out from the engine due to its severe operating environment. In this paper, results of investigation for thermal movement of aluminum chain cover were described to maximize the sealing ability which is desperately needed at the development stage of engine. Based on these results, some ideas for reproducing the leakage phenomenon and solving methods were proposed.

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A Case Study of Six Sigma for Improving Non-Function Test Process in the Ammunition Stockpile Reliability Program (저장탄약신뢰성평가의 비기능시험 업무프로세스 개선을 이한 6시그마 적용 사례 연구)

  • Yoon, Keun-Sig;Kim, Yong-Hwa;Bong, Ha-Gyu;Lee, Jong-Chan
    • Journal of Korean Society for Quality Management
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    • v.34 no.4
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    • pp.13-21
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    • 2006
  • This paper includes an example of applying Six Sigma to Non-function test process to improve the efficiency and reliability of the Ammunition Stockpile Reliability Program (ASRP). By applying the DMAIC which is one of the Six sigma methods. we found out the vital few and as an improved version : effective redesign of check-sheets, pre-examination of technology, on-the-scene support system. As a result, we could enhance the reliability and reduce manpower and additional expenses.

Inorganic Salt Doped Soluble Polyimide Type Alignment Layer for Improving Panel Reliability and DC Image Sticking Properties

  • Lee, Tae-Rim;Roh, Seung-Kwang;Lim, Young-Nam;Kim, Kyeong-Jin;Shin, Hyun-Ho
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.672-676
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    • 2009
  • Polymide is widely used alignment material of recent commercial LCD panel structure. Generally, polyimide alignment material is classified soluble polyimide type and polyamic acid type with their main bond structure of solution state. specially, compared to polyamic acid alignment layer, soluble polyimide type alignment layer have excellent reliability during long term LCD driving cause of their high imidazation ratio(%), high voltage holding ratio(%) and low ion density. The other side, this type alignment materials has significant DC image stickicng side effect for using in-plane switching mode lcd structure cause of their slow DC discharging property. we applied inorganic salt to usual soluble polyimide type alignment layer and found out this technique had good DC image sticking property without any loss of reliability property in inplane switching LCD cell structure. This approach leads excellent DC image sticking property with maintaining high reliability property this approach confirmed improves an image sticking and a reliability simultaneously from the horizontality aligned LCD mode whose relatively bad image sticking property.

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IPMSM Vector Control using MPC5554 for HEV (MPC5554를 이용한 HEV용 IPMSM 벡터제어)

  • Moon, Jung-Song;Lee, Jung-Hyo;Ha, In-Yong;Won, Chung-Yuen
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.213-219
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    • 2010
  • MCU(Micro Controller Unit) used for the automobiles has been required for improving of the safety and high reliability. Also, the necessity of high performance MCU equipped with high fuel-efficiency has been risen according to increased requests of high fuel-efficiency and improving the occupants safety with the development of intelligent vehicles and future vehicles. The MPC5554 32-bit embedded controller, made by Freescale Semiconductor, specialized in the part of the power train provides the high reliability, fast interrupt process and real-time control. In This paper, the investigation on IPMSM using MPC5554 has been performed. Also SVPWM(Space Vector Pulse Width Modulation) is implemented to the servo system.

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Comparing e-Commerce Market Size and Reliability Improving Policy (전자상거래 시장규모 예측치 비교 및 신뢰성 증진 방안)

  • Lee, Gi-Sung;Hong, Ki-Hak;Son, Chang-Kyoon
    • 한국데이터정보과학회:학술대회논문집
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    • 2002.06a
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    • pp.119-128
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    • 2002
  • In this paper we consider the concepts and types of e-commerce, and we compare the predictors and its methods of e-commerce market size by survey institutes. Also we will make some policy for improving the reliability of the predictors of e-commerce market size from this study.

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- The Study on Improving the Customer Reliability through Demand Planning Using Collaboration System in SCM - (SCM 상에서 협업시스템을 애용한 수요계획 수립을 통한 고객 신뢰성 향상에 관한 연구)

  • Park Young Ki;Oh Sung Hwan;Kang Kyong Sik
    • Journal of the Korea Safety Management & Science
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    • v.6 no.3
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    • pp.131-140
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    • 2004
  • The company was focusing on production which was partial mission rather than acquiring the information of customer in intensive process industry. The company accepted loss which is from over-production, losing of opportunity. After changing to web environment, supply chain is more complicated and need of customer is more various. As a result the company hard works on controlling production rates, production quantities in production area and gathering exact information which is about available resource and available quantities. Cooperated demand planning have to get decreasing of inventory, improving of customer service in supply chain management. Specially demand planning that considers allocation of capacity is executed in Iron-Industry. Demand planning must be classified by customer, region and supply position level.

Management System for Improving RAM of Equipment in Container Terminals (컨테이너 터미널 장비의 RAM 향상을 위한 관리 시스템)

  • Yun, Won-Young;Kim, Gui-Rae;Ha, Young-Ju;Son, Bum-Shin;Kim, Hey-Jeong
    • IE interfaces
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    • v.19 no.3
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    • pp.245-254
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    • 2006
  • Equipments in container terminal have a lot of parts, and an equipment breakdown affects the productivity of terminal. In this paper, we develop a maintenance management system for improving reliability, availability and maintainability of equipments in container terminals. The developed system consists of five modules : equipment structure module, equipment operation management module, maintenance control module, spare part control module and data analysis module. The system supports reliability engineers to manage and improve RAM of equipments in container terminals. For example, FMEA, failure state analysis and life distribution parameters estimation are easily or automatically done by the system. This system also provides optimal preventive maintenance intervals by simulation and optimal yearly PM schedules for equipments in container terminal are recommended.