• 제목/요약/키워드: hot-rolling

검색결과 450건 처리시간 0.027초

베이나이트계 고강도강의 샤르피 충격 특성에 미치는 유효결정립도 영향 (Effect of Effective Grain Size on Charpy Impact Properties of High-Strength Bainitic Steels)

  • 신상용;한승엽;황병철;이창길;이성학
    • 대한금속재료학회지
    • /
    • 제46권10호
    • /
    • pp.617-626
    • /
    • 2008
  • This study is concerned with the effect of Cu and B addition on microstructure and mechanical properties of high-strength bainitic steels. Six kinds of steels were fabricated by varying alloying elements and hot-rolling conditions, and their microstructures and tensile and Charpy impact properties were investigated. Their effective grain sizes were also characterized by the electron back-scatter diffraction analysis. The tensile test results indicated that the B- or Cu-containing steels had the higher yield and tensile strengths than the B- or Cu-free steels because their volume fractions of bainitic ferrite and martensite were quite high. The B- or Cu-free steels had the higher upper shelf energy than the B- or Cu-containing steels because of their higher volume fraction of granular bainite. In the steel containing 10 ppm B without Cu, the best combination of high strengths, high upper shelf energy, and low energy transition temperature could be obtained by the decrease in the overall effective grain size due to the presence of bainitic ferrite having smaller effective grain size.

STS/Al/Cu 클래드재의 파괴거동 및 기계적 물성에 미치는 인장시험 온도의 영향 (Effect of Tension-Test Temperature on Fracture Behavior and Mechanical Properties in STS/Al/Cu Clad Materials)

  • 배동현;최영준;정원섭;배동수;조영래
    • 대한금속재료학회지
    • /
    • 제47권12호
    • /
    • pp.811-818
    • /
    • 2009
  • In order to meet increasingly complex and rigorous technical specifications, extensive effort has been devoted to fabricate clad materials with multi-layered metal plates. In this study, novel stainless steel/aluminum/copper (STS/Al/Cu) three-ply clad materials were fabricated by a hot rolling process for cookware applications. The effect of the testing temperature on the mechanical properties of the clad materials and on each component metal was investigated during the tensile tests. The interface properties of the clad materials were also examined by optical microscopy (OM) and an electron probe micro-analyzer (EPMA). The best mechanical and interfacial properties for a warm working process were found in a sample annealed at a temperature of $300^{\circ}C$. For the sample annealed at $400^{\circ}C$, the results of the tensile test indicated that interface delamination occurred only in the region of the Al/Cu interfaces. This was due to the formation of the thick and brittle intermetallic compound of $Al_2Cu$ in the Al/Cu interface. In contrast, no interface delamination was observed in the STS/Al interface, most likely due to its strong bond strength.

API X80 라인파이프강의 용접열영향부 충격인성에 미치는 복합산화물의 영향 (Effects of Complex Oxides on HAZ Toughness of Three API X80 Linepipe Steels)

  • 신상용;오경식;강기봉;이성학
    • 대한금속재료학회지
    • /
    • 제46권4호
    • /
    • pp.199-208
    • /
    • 2008
  • This study is concerned with effects of complex oxides on Charpy impact toughness of heat affected zone (HAZ) of API X80 linepipe steels. Three kinds of steels were fabricated by varying alloying elements such as Ti, Al, and Mg and hot-rolling conditions to form complex oxides, and their microstructures and Charpy impact properties were investigated. The number of complex oxides present in the steel containing excess Ti, Al, and Mg was twice larger than that in the conventional steels, while their size ranged from 1 to $3{\mu}m$ in the three steels. After the HAZ simulation test, the steel containing a number of oxides contained about 20 vol.% of acicular ferrite in the simulated HAZ, together with bainitic ferrite and martensite, whereas the HAZ microstructure of the conventional steels consisted of bainitic ferrite and martensite with a small amount of acicular ferrite. This formation of acicular ferrite in the oxide-containing steel was associated with the nucleation of acicular ferrite at complex oxides, thereby leading to the great (five times or more) improvement of Charpy impact toughness over the conventional steels.

고속도강롤의 미세조직, 고온마모특성, 표면조도에 미치는 탄소, 텅스텐, 바나듐의 영향 (Effects of Carbon, Tungsten, and Vanadium on the Microstructure, High-Temperature Wear Properties, and Surface Roughness of High Speed Steel Rolls)

  • 하대진;성효경;박준욱;이성학
    • 대한금속재료학회지
    • /
    • 제47권7호
    • /
    • pp.406-415
    • /
    • 2009
  • A study was conducted on the effects of carbon, tungsten, and vanadium on the wear properties and surface roughness of four High Speed Steel (HSS) rolls manufactured by the centrifugal casting method. Hot-rolling simulation tests were carried out using a high-temperature wear tester capable of controlling speed, load, and temperature. HSS rolls contained a large amount (up to 25 vol.%) of carbides such as MC, $M_{2}C$, $M_{7}C_{3}$, and $M_{6}C$ carbides formed in the tempered martensite matrix. The matrix consisted mainly of lath tempered martensite when the carbon content in the matrix was small, and contained a considerable amount of plate tempered martensite when the carbon content increased. The high-temperature wear test results indicated that the wear properties and surface roughness of the rolls improved when the amount of hard MC carbides formed inside solidification cells increased. The rolls distribution was also homogeneous. The best wear properties and surface roughness were obtained from a roll where a large amount of MC carbides was homogeneously distributed in the lath tempered martensite matrix. The proper contents of carbon equivalent, tungsten equivalent, and vanadium were 2.0~2.3%, 9~10%, and 5~6%, respectively.

Laser powder bed fusion 공정으로 제조된 오스테나이트계 316L 스테인레스 강의 고온 산화 거동 (High Temperature Oxidation Behavior of 316L Austenitic Stainless Steel Manufactured by Laser Powder Bed Fusion Process)

  • 황유진;위동열;김규식;이기안
    • 한국분말재료학회지
    • /
    • 제28권2호
    • /
    • pp.110-119
    • /
    • 2021
  • In this study, the high-temperature oxidation properties of austenitic 316L stainless steel manufactured by laser powder bed fusion (LPBF) is investigated and compared with conventional 316L manufactured by hot rolling (HR). The initial microstructure of LPBF-SS316L exhibits a molten pool ~100 ㎛ in size and grains grown along the building direction. Isotropic grains (~35 ㎛) are detected in the HR-SS316L. In high-temperature oxidation tests performed at 700℃ and 900℃, LPBF-SS316L demonstrates slightly superior high-temperature oxidation resistance compared to HR-SS316L. After the initial oxidation at 700℃, shown as an increase in weight, almost no further oxidation is observed for both materials. At 900℃, the oxidation weight displays a parabolic trend and both materials exhibit similar behavior. However, at 1100℃, LPBF-SS316L oxidizes in a parabolic manner, but HR-SS316L shows a breakaway oxidation behavior. The oxide layers of LPBF-SS316L and HR-SS316L are mainly composed of Cr2O3, Fe-based oxides, and spinel phases. In LPBF-SS316L, a uniform Cr depletion region is observed, whereas a Cr depletion region appears at the grain boundary in HR-SS316L. It is evident from the results that the microstructure and the high-temperature oxidation characteristics and behavior are related.

Surface morphology and deuterium retention in W and W-HfC alloy exposed to high flux D plasma irradiation

  • Yongkui Wang;Xiaochen Huang;Jiafeng Zhou;Jun Fang;Yan Gao;Jinlong Ge;Shu Miao;Zhuoming Xie
    • Nuclear Engineering and Technology
    • /
    • 제55권2호
    • /
    • pp.575-579
    • /
    • 2023
  • In this work, pure W and W-0.5wt%HfC alloy (WHC05) were fabricated by sintering and hot-rolling following the same processing route. After exposing to a high flux deuterium plasma irradiation with the D+ flux to three fluences of 6.00 × 1024, 2.70 × 1025 and 7.02 × 1025 D/m2, the evolution of surface morphology, deuterium retention and hardening behaviors in pure W and WHC05 has been studied. The SEM results show the formation of D blisters on the irradiated area, and with the increase of D implantation, the size of these blisters increases from 200 ~ 500 nm (2.70 × 1025 D/m2) to 1 ~ 2 ㎛ (7.02 × 1025 D/m2) in WHC05 and from 1 ~ 2 ㎛ (2.70 × 1025 D/m2) to > 3 ㎛ (7.02 × 1025 D/m2) in pure W, respectively. A higher D retention and obvious hardening are observed in pure W than that of the WHC05 alloy, indicating an improve radiation resistance in WHC05 compared to pure W.

신선 멜론의 수출포장개발에 관한 연구 (Study on Development of Export Packaging for Fresh Melon)

  • 이명훈;정준재
    • 한국포장학회지
    • /
    • 제15권3호
    • /
    • pp.83-91
    • /
    • 2009
  • 미국과의 FTA 체결이 가시화되면서 우리 농산물에 대한 경쟁력과 농가의 소득증대를 위해 멜론수출사업이 시작되는 단계에서 장거리 운송에 상품성을 유지할 수 있는 수출 포장기술의 개발과 포장표준화에 의한 물류비 절감이 필요하다. 본 연구는 수출포장의 1단계라고 할 수 있는 적정포장 설계 부분, 즉 포장강도 및 치수규격 그리고 포장원가 관리 부분에 목적이 있다. 수출대상국인 미국과 일본의 국가표준 파렛트는 각각 T12형($1,200{\times}1,000$ mm)과 T11형($1,100{\times}1,100$ mm)이다. 기존 멜론상자 치수는 $366{\times}275{\times}160$ mm으로 T11형에는 정합하지만, T12형에는 효율성이 떨어지므로 포장모듈치수에 의거하여 멜론상자를 재설계하여, $366{\times}275{\times}165$ mm와 $333{\times}300{\times}200$ mm의 두 가지 규격으로 개선 멜론상자를 설계하였다. $366{\times}275{\times}165$ mm로 개선된 상자는 T11형 파렛트에 적재효율 92.7%, 공간효율 99.8%를 나타내며 일본수출용 멜론상자로 사용할 수 있었고, $333{\times}300{\times}200$ mm로 개선된 상자는 T12형 파렛트에 적재효율 91.7%, 공간효율 95.9%를 나타내며 미국수출용 멜론상자로 사용할 수 있었다. 기존 멜론상자의 포장재질은 SC240/B150/K180/B150/WK180이며, 압축강도 는 559 kgf, 관리강도는 475 kgf이었지만, 개선 멜론상자의 포장재질은 SC240/K180/K180/K180/WK180로써, 압축강도는 597 kgf, 관리강도는 5.7 kgf으로 증가하도록 강도를 높였다. 멜론상자의 1개당 단가는 기존 438원이었으나, 실제로 1,000에 거래하여 개선하도록 요구하였다. $366{\times}275{\times}165$ mm와 $333{\times}300{\times}200$ mm의 치수규격의 개선 멜론상자의 1개당 단가는 각각 484원과 470원으로 나타났다. 기존 포장재의 진동시험 결과 기존 멜론상자는 멜론의 상품화가 되지 않을 정도의 멜론 파손정도가 심했지만, 개선 멜론 상자는 처음 포장형태 그대로 멜론의 상태가 유지되어 상품화에 문제가 없었다.

  • PDF

어린이 화상사고의 실태와 예방대책 프로그램 개발에 대한 연구 (A Study of Burn Accidents in Children towards Developing a Program for Prevention)

  • 한정석;서미혜
    • 대한간호
    • /
    • 제36권4호
    • /
    • pp.61-74
    • /
    • 1997
  • This study is a descriptive study which was done to examine the circumstances surrounding burn accidents in children in order to develop a burn prevention program. The subjects for the study were the mothers of 107 children admitted to two burn specialty hospitals in seoul and the mothers of 172 healthy children attending day care or kindergarten. The tool used in the study was developed by the researchers, pretested and refined. Cronbach's alpha was 0.72. Data collection was done between November 1995 and April 1996. Statistically analysis was done using SAS Version 6.04 and the data was analyzed using test, chi square, regression and logistic analysis. A suumary of the results shows the following : Eighty percent of the children in both groups lived in nuclear families but comparatively more of the children with burn accidents lived in apartments. More of the parents in the group of healthy children had university education and held white collar or professional jobs, while the parents of the children with burn accidents were slightly younger than the parents of the healthy children. but not significantly younger. A significantly greater number of families of children with burn accidents had more than one child and the characteristics of the children with burn accidents that they were more frequently boys, either first or last born and very active. Most of the burn accidents occurred in fall or winter. sometime between noon and midnight and the majority occurred in the home and were caused by hot liquid. In 86% of the cases emergency care was not given at home but the child was brought to the hospital emergency unit. Most of the burns were second degree or greater. involved the arms or legs. required admission, and 41.5% occurred when the parents were preparing or eating meals. In a test of knowledge of preventive measures, the mothers of children who had suffered burn accidents scored slightly higher than the mothers who had no experience with burn accidents, but this was not statistically significant. As to what to do in the case of a fire, the mothers of the healthy children had more knowledge about who to notify. but 70% of the mothers in both groups did not know how to escape from the house if it was of fire. 80 to 96% did not know what do to in case of a fire, such as rolling if clothes were on fire. 80% did not know what emergency care to give for a burn, and 74 to 87% did not know when it is appropriate to try to put out a fire. It can be concluded from this study that. since the results show that the most frequent situation which resulted in burn accidents was when the parents were not aware of the danger of burns or were not paying attention to the child. and when there were no protective devices to prevent burns. and that accidents most frequently occurred at home. the most effective way of preventing accidents is to develop in the parents a "safety mind", Since burn accidents in children are usually more severe than in adults. the physical. emotional. psychological and social damage is greater. In order to develop and awareness of this in the general public. the use of mass media. books and pamphlets and other educational media that provide education on prevention of burn accidents need to be utilized.

  • PDF

이중 쇼트 피닝에 의한 SCM822H 강의 무해화 균열 크기 평가 (Evaluation of Harmless Crack Size of SCM822H Steel by Double Shot Peening)

  • 최진우;윤서현;권영국;이금화;남기우
    • 한국산업융합학회 논문집
    • /
    • 제26권6_2호
    • /
    • pp.1011-1017
    • /
    • 2023
  • In this study, the harmless crack size (ahml) by double shot peening (DSP) using shot balls with different diameters was evaluated on carburized, quenched-tempered SCM822H steel. The minimum crack size (aNDI) detectable by non-destructive inspection was also evaluated. The relationship between the crack size (a25,50) that reduces the fatigue limit by 25% and 50% and ahml was evaluated. The residual stress of DSP was greater in SP(0.6+0.08) than SP(0.8+0.08) and appeared deeper in the depth direction. In addition, the hardness below the surface appeared larger. The fatigue limit of DSP increased 2.07 times and 1.95 times compared to non-SP. All ahml of the DSP specimen was determined at the depth (a). The compressive residual stress distribution affects ahml, and the ahml of SP(0.6+0.08), which has a large compressive residual stress and a high fatigue limit, appeared large. ahml of SP(0.6+0.08) introduced deeper than the residual stress of SP(0.8+0.08) is larger in the range of As=1.0-0.3. Since the residual stress in the thickness direction has a greater effect on ahml than the residual stress at the surface, it is necessary to introduce it more deeply. The relation of ahml, a25,50, and aNDI were evaluated in the point for safety and reliability.

이중피복 온실의 피복방법과 환경조절에 따른 온습도 및 광합성유효광량자속 분포 특성 (Characteristics of Temperature, Humidity and PPF Distribution by Covering Method and Environmental Control in Double Covering Greenhouse)

  • 이현우;심상연;김영식
    • 생물환경조절학회지
    • /
    • 제21권1호
    • /
    • pp.1-11
    • /
    • 2012
  • 관행 이중피복온실과 공기주입 이중피복온실에 대하여 보온, 난방, 환기, 냉방 등 환경조절에 따른 온실내부의 환경변화를 연중 측정하여 온습도 및 광환경 분포특성을 비교분석함으로서 기존 온실의 환경을 개선할 수 있는 방안을 제시하기 위해 수행한 연구결과를 요약하면 다음과 같다. 겨울철 야간에 난방시 공기주입온실과 관행온실의 커튼과 피복재 사이의 온도는 거의 비슷한 값을 보여주고 있어 보온효과는 거의 동일한 것으로 나타났다. 온실내부의 커튼 안쪽의 습도는 난방으로 인해 외부습도보다 낮게 유지되었으나 커튼과 피복재 사이의 습도는 거의 100%로 유지되었다. 주간의 우천시에도 두 가지 온실의 내부온도가 거의 비슷하여 보온효과는 동일한 것으로 나타났다. 주간에 천창환기시 두 온실 모두 일사로 인해 상하방향으로 온도의 편차가 크게 발생하였고, 공기주입온실이 관행온실에 비해 온도가 약간 더 낮기 때문에 환기효과가 더 우수한 것으로 판단된다. 온도분포와 마찬가지로 상하방향으로 습도편차가 크게 발생하였으며, 공기주입온실이 관행온실에 비해 습도가 약간 더 높게 나타나 환기효과가 더 우수한 것으로 판단된다. 야간에 천창환기시에는 두 온실 모두 주간과는 달리 일사가 없기 때문에 온실내부 전체적으로 균일한 온습도분포를 보여주고 있다. 간헐적 포그분사 냉방을 실시하였을 때 두 온실 모두 상하좌우로 비교적 균일한 온습도분포를 보여주었다. 연속 포그분사 냉방을 실시한 경우 전체적으로 균일한 온습도 분포를 보여주었으며, 평균 약 $3.5^{\circ}C$ 정도의 냉방효과가 있는 것으로 나타났다. 커튼과 지붕피복재 사이의 공간에 대한 상대습도와 절대습도의 변화를 분석한 결과 거의 커튼을 닫는 시점에서 피복재의 온도가 노점 온도 이하로 낮아지기 시작하기 때문에 커튼을 닫음과 동시에 제습기를 사용하여 지붕과 커튼 사이 공간의 공기에 함유된 수증기를 제거하면 지붕의 피복재에 발생하는 결로를 억제할 수 있을 것으로 판단된다. 피복재의 사용기간이 경과함에 따라 공기주입온실에 비해 관행온실이 광투과율이 더 감소하는 것으로 나타났다. 이는 온실내부 피복재를 권취식으로 개폐하는 과정에서 먼지와 결로로 인해 오염되기 때문인 것으로 판단된다. 따라서 피복재의 광투과율이 감소되는 것을 방지하기 위해서는 피복재의 권취식 개폐방식을 지양하는 것이 바람직할 것으로 판단된다. 결론적으로 온실의 이중피복 방법을 공기주입 이중피복형태로 하고 천창을 용마루 위치에 나비형태로 설치한다면 관행 이중피복 온실과 동일한 에너지절감효과를 유지하면서 광투과율을 현저히 개선할 수 있고 환기효율도 높일 수 있을 것으로 판단된다.