• Title/Summary/Keyword: high-strength mortar

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Evaluation of Adhesion Performance of High-Fireproofing Alumino-silicate Inorganic Mortar (알루미노 실리케이트계 고내화성 모르타르의 부착성능 평가)

  • Cho, Hyeon-Seo;Lee, Gun-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.6
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    • pp.569-576
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    • 2018
  • In modern society, a huge number of the buildings have been constructed with RC structure. RC structures have many structural instabilities due to earthquake, typhoon, construction fault, design phase errors. Therefore, many reinforcement methods are being implemented to solve this problem. In the reinforcement method, the organic epoxy adhesive used in the FRP reinforcing method is abruptly damaged when exposed to high temperature, which is directly connected to the fall of the reinforcing material. Therefore, the present study was conducted to develop inorganic refractory mortar with a certain level of adhesion ability to reduce the heat transferred to FRP reinforcement when exposed to high temperatures. As a result of the test, it showed high adhesion strength at room temperature condition with the inclusion of EVA resin, and showed no performance deterioration up to about $300^{\circ}C$ even under heating conditions. Also, it was confirmed that the backside temperature was lower as the thickness increased, and converged to a constant temperature of about $780^{\circ}C$ after 2 hours of heating.

Effect of Types and Replacement Ratio of Alkali Activator on Compressive Strength of Ground Granulated Blast Furnace Slag Mortar (알칼리 자극제의 종류 및 치환율이 고로슬래그 미분말 모르타르의 압축강도에 미치는 영향)

  • Kim, Rae-Hwan;Kim, Gyu-Yong;Kim, Jong-Hee;Lee, Bo-Kyeong;Cho, Bong-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.360-366
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    • 2014
  • In this study, effect of types and replacement ratio of alkali activator on compressive strength of ground granulated blast furnace slag mortar has been reviewed. Types of alkali activator are NaOH, $Ca(OH)_2$, $Na_2SO_4$, and KOH. Replacement ratio of alkali activator is 7.5, 10, 12.5, and 15%, respectively. As results, under high temperature curing condition, 1 day compressive strength development with NaOH and KOH was higher than that of $Ca(OH)_2$ and $Na_2SO_4$. Regardless of types of alkali activator, compressive strength increased with increasing pH. This can be explained by the fact that impermeable film on the surface of slag which is generated when slag contacts water has been destroyed by alkali activator, and this promotes hydration reaction. Also, 1 day age compressive strength of specimen with high temperature curing was higher than that of specimen with standard curing. 28 days age compressive strength of specimen with high temperature curing was less than or equal to that of specimen with standard curing.

Quality Increase of Mortar that Uses Cyclic Aggregate and Blast Furnace Slag Due To Changes in Desulfurized Plaster Processing Method (탈황석고의 처리방법 변화에 따른 순환골재와 고로슬래그를 사용한 모르타르의 품질향상)

  • Song, Yuan-Lou;Park, Yong-Jun;Lee, Myung-Ho;Lee, Dong-Yun;Jo, Man-Ki;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.57-58
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    • 2015
  • In this research the processing method of Desulfurized Plaster is changed to cyclotomy, 0.3mm sieve analysis and 500℃ heat exposure, and by changing the mix rate of the binding agent to 0~20%, it was applied to mortar that used cyclic aggregate and blast furnace slag for testing. The test results showed that the flow decreased in the order of cyclotomy, high heat exposure, and sieve analysis according to the mix rate of FGD, and while the air volume decreased for cyclotomy, it was shown to have almost no effect on sieve analysis and high heat exposure. The setting time accelerated as the mixing rate of FGD increased, and the compression strength increased as the mixing rate of FGD increased and especially showed a high trend with cyclotomy and sieve analysis.

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Blast Furnace Slag Powder High Volume Substitution Mortar Quality Increase Due To Changes in Desulfurized Plaster Processing Method (탈황석고의 처리방법 변화에 의한 고로슬래그 미분말 다량 치환 모르타르의 품질향상)

  • Song, Yuan-Lou;Park, Yong-Jun;Kim, Sang-sup;Lee, Dong-Yun;Jang, Duk-Bae;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.55-56
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    • 2015
  • In this research the processing method of Desulfurized Plaster is changed to cyclotomy, 0.3mm sieve analysis and 500℃ heat exposure, and by changing the mix rate of the binding agent to 0~20%, it was applied to mortar that used natural aggregate and blast furnace slag for testing. The test results showed that the sieve analysis and high heat exposure of the flow and air volume increased according to the increase of mixing rate of FGD while the cyclotomy decreased. The setting time accelerated as the mixing rate of FGD increased, and the compression strength increased to its maximum when the mixing rate of FGD was right around 10%, and especially showed a high trend with cyclotomy and sieve analysis.

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Setting Assessment of Hogh Strength Concrete Using the Ultrasonic Pulse Velocity Monitoring (초음파 속도 모니터링에 의한 고강도 콘크리트의 응결 평가)

  • 이회근;이광명
    • Journal of the Korea Concrete Institute
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    • v.14 no.6
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    • pp.973-981
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    • 2002
  • Recently, the use of high strength concrete (HSC) has increased dramatically md however, few studies have been conducted on the early-age properties of HSC such as setting. The penetration resistance test (specified by KS F 2436) that is the standard test method for determining initial and final setting times of concrete, may not be appropriate for HSC because of the high viscosity of the mortar mixture. To address this issue, an ultrasonic pulse velocity (UPV) monitoring system was used to investigate the setting behavior of mortar and concrete. The experimental study was carried out to measure the UPV's of mortars and concretes having various water/binder ratios (W/B) and various fly ash replacement levels, during the first 24 hours of testing. Test results showed that the UPV in concrete was developed faster than that of mortar with the same W/B, and that of ordinary concrete was greater than that of fly ash concrete. Typical values of UPV were suggested that correspond to the initial and final setting times, based on following criteria: (1) the penetration resistance method; (2) the instant when the UPV begins to develop; and (3) the instant when the UPV development rate is maximum. The method and UPV monitoring device used in this study is promising for the setting assessment of concrete, particularly for HSC.

Reinforcement Effect of Cracked Concrete Tubes and Box Culverts by Installing Profile with Steel Stiffener and High Strength Mortar (스틸보강재가 부착된 프로파일 및 고강도 모르타르를 이용한 균열손상 콘크리트관의 보강효과)

  • Yeo, Sang Rok;Cho, Eun Sang;Hwang, Won Sup;Jeong, Jae Woon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.1A
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    • pp.69-78
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    • 2008
  • In this study, in order to verify the reinforcement effects of the cracked concrete tubes and culverts, static load test was conducted. After the load carrying capacity of the original concrete tubes (nominal diameter 0.8 m, 1.0 m, 1.5 m) and box culverts (inner width 2.0 m. 2.5 m) was reduced by the cracking test, the cracked concrete specimens were strengthened by installing profile with steel stiffener and high strength mortar. And then, the maximum load tests were conducted the renewal concrete tubes and box culverts. According to the method application, the load carrying capacity increased 1.66~3.50 times than it of the original tubes before applying the method. In case of the original box culverts, the load carrying capacity increased 1.66~3.10 times than the case before installing profile and high strength mortar. Also non-linear analysis was carried out by using the commercial FEM program of ABAQUS 6.6. Solid (C3D8R) elements and concrete damage plasticity option was applied to the analysis. For reflecting confined reinforcing bars in the analysis, the composite material properties were used.

Expansion behavior of low-strength steel slag mortar during high-temperature catalysis

  • Kuo, Wen-Ten;Shu, Chun-Ya
    • Computers and Concrete
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    • v.16 no.2
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    • pp.261-274
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    • 2015
  • This study established the standard recommended values and expansion fracture threshold values for the content of steel slag in controlled low-strength materials (CLSM) to ensure the appropriate use of steel slag aggregates and the prevention of abnormal expansion. The steel slags used in this study included basic oxygen furnace (BOF) slag and desulfurization slag (DS), which replaced 5-50% of natural river sand by weight in cement mixtures. The steel slag mortars were tested by high-temperature ($100^{\circ}C$) curing for 96 h and autoclave expansion. The results showed that the effects of the steel slag content varied based on the free lime (f-CaO) content. No more than 30% of the natural river sand should be replaced with steel slag to avoid fracture failure. The expansion fracture threshold value was 0.10%, above which there was a risk of potential failure. Based on the scanning electron microscopy (SEM) analysis, the high-temperature catalysis resulted in the immediate extrusion of peripheral hydration products from the calcium hydroxide crystals, leading to a local stress concentration and, eventually, deformation and cracking.

Effects of Crack Reducing Agent Mixed with Aluminum Slag on the Engineering Properties of Floor Mortar for Apartment House (알루미늄슬래그가 혼입된 팽창성 균열저감제가 공동주택용 바닥 모르타르의 공학적 특성에 미치는 영향)

  • Han, Sang-Yoon;Han, Min-Cheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.450-457
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    • 2017
  • This study is to develop high quality floor mortar which can be applied in construction sites using EXFG(Expansive admixdure Flue Gas desulfurization gypsum). First, as the substitution rate of ALS(Aluminum Slag) increased, the flow is increased proportionally. EXFG showed a tendency to decrease with increasing substitution rate. Also, in the case of the setting time of 5% of ALS replacement rate, the setting time of Plain compared to EXFG was decreased by 5~20%. The compressive strength increased with the ALS replacement ratio at 0%, 5% and the EXFG replacement ratio at 1%. The strength was increased when the ALS replacement ratio was more than 10%. In the case of ALS replacement rate of 0% and 5%, drying shrinkage compared to plain was decreased by about 10~25% regardless of EXFG replacement rate.

Properties of Non Sintered Cement Mortar using Ferro Nickel Slag (페로니켈 슬래그를 사용한 비소성 시멘트 모르타르의 특성)

  • Youn, Min-Sik;Na, Hyeong-Won;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.6
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    • pp.641-649
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    • 2022
  • This study aims to completely develop a non sintered cement mortar using industrial by-products. To replace Portland cement, blast furnace slag, circulating fluidized bed fly ash, and pulverized coal fly ash were used, and natural aggregates were substituted with ferronickel slag. To understand the characteristics of the non sintered cement mortar to which ferronickel slag is applied, an experiment was conducted by classifying the particle size. Fluidity and workability were confirmed through the flow test, and bending and compressive strength tests were conducted at 3, 7, and 28 days of age. In addition, durability was identified through a chloride ion penetration test. Through the study, it is judged that the binder, which completely replaced cement and aggregate, has high potential of being used as a construction material. Notably, it was confirmed to be advantageous for strength and durability.

Mechanical and Electrical Properties of Low-Cement Mortar Using a Large Amount of Industrial By-Products (산업부산물을 다량활용한 저시멘트 모르타르의 역학적·전기적 특성)

  • Kim, Young-Min;Im, Geon-Woo;Lim, Chang-Min;Lee, Gun-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.43-44
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    • 2023
  • This study evaluated the mechanical and electrical properties of low-cement mortar using a large amount of industrial by-products to reduce carbon emissions from the cement industry. As types of industrial by-products, blast furnace slag and fly ash, which are representative materials, were used, and ultra-high fly ash was mixed and evaluated to solve the problem of initial strength loss. In addition, in order to evaluate the electrical properties, 1% of MWCNT was incorporated relative to the powder mass. As experimental items, the compressive strength was measured on the 1st, 3rd, 7th and 28th days of age, and the rate of change in electrical resistance was measured on the 28th day of age. As a result of the experiment, the initial strength of the test specimen mixed with blast furnace slag and fly ash was significantly lower than that of 100% cement, and the specimen mixed with blast furnace slag showed strength equal to that of cement at 28 days of age. As an electrical characteristic, the electrical resistance was reduced when the load was loaded, and this reason is judged to be the effect of improving the conductivity as the connection between CNTs is narrowed by the compressive load.

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