• Title/Summary/Keyword: high toughness

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Recent Trends in Flat Hot Rolling of Steel (열간 압연판재 제조기술의 최신동향)

  • 이준정
    • Transactions of Materials Processing
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    • v.11 no.1
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    • pp.24-35
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    • 2002
  • Recent trend and future prospect of flat rolling of steel has been summarized based on the earlier reports. Key technology in the plate rolling is to have ultra fine microstructure having high resistance against crack propagation during application. Heavy accelerated cooling facility and high power rolling mill will be helpful to develope the high toughness steel. Precise modeling of properly prediction based on deformation and transformation imposed on microstructure of steel during processing is highly anticipated. For the hot strip rolling process, new trend is lies on the production of ultra-thin gauged hot strip to substitute cold rolled strip. For the substitution of cold rolled strip into hot rolled strip widely, high formable property of hot strip is highly required. For the formabilit, the ferritic rolling of extra low carbon steel under high lubricated condition is essential. Recently introduced semi-continuous thin slab and rolling mill line is very plausible to develope those kinds of products easily In the view groin facility combination. New idea to modify the existing continuous hot strip mill line to produce the ultra thin-gauged hot strip in an economic way is suggested in this report.

Synthesis and Sintering of Nanostructured Mg4Al2Ti9O25 by High-Frequency Induction Heating and Its Mechanical Properties (고주파 유도 가열에 의한 나노구조 Mg4Al2Ti9O25 합성 및 소결과 기계적 성질)

  • Kang, Hyun-Su;Doh, Jung-Mann;Yoon, Jin-Kook;Shon, In-Jin
    • Korean Journal of Materials Research
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    • v.24 no.2
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    • pp.67-72
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    • 2014
  • Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties, including high strength, high hardness, excellent ductility and toughness. In this study, nanopowders of $Al_2O_3$, MgO and $TiO_2$ were prepared as starting materials by high energy ball milling for the simultaneous synthesis and sintering of the nanostructured compound $Mg_4Al_2Ti_9O_{25}$ by high-frequency induction heating process. The highly dense nanostructured $Mg_4Al_2Ti_9O_{25}$ compound was produced within one minute by the simultaneous application of 80MPa pressure and induced current. The sintering behavior, grain size and mechanical properties of the $Mg_4Al_2Ti_9O_{25}$ compound were evaluated.

The Effects of δ-ferrite on Weldment of 9-12% Cr Steels (9-12% Cr강의 용접부에 미치는 δ-ferrite의 영향)

  • Ahn, Sung-Yong;Kang, Namhyun
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.8-16
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    • 2013
  • As the energy consumption increases rapidly, power generation needs the high energy efficiency continuously. To achieve the high efficiency of power generation, the materials used have to endure the higher temperature and pressure. The 9-12%Cr steels possess good mechanical properties, corrosion resistance, and creep strength in high temperature due to high Cr contents. Therefore, the 9-12%Cr steels are widely used for the high-temperature components in power plants. Even though the steels usually have a fully martensitic microstructure, they are susceptible to the formation of ${\delta}$-ferrite specifically during the welding process. The formation of ${\delta}$-ferrite has several detrimental effects on creep, ductility and toughness. Therefore, it is necessary to avoid its formation. As the volume fraction of ${\delta}$-ferrite is less than 2% in microstructure, it has the isolated island morphology and causes no significant degradation on mechanical properties. For ${\delta}$-ferrite above 2%, it has a polygonal shape affecting the detrimental influence on the mechanical properties. The formation of ${\delta}$-ferrite is affected by two factors: a chemical composition and a welding heat input. The most effective ways to get a fully martensite microstructure are to reduce the chromium equivalent less than 13.5, to keep the difference between the chromium and nickel equivalent less than 8, and to reduce the welding heat input.

The Effects of Temperature and Water Absorption on Failure Behaviors of Carbon / Aramid Fiber Composites (온도 및 수분이 탄소/아라미드 섬유 복합재의 파손거동에 미치는 영향)

  • Kwon, Woo Deok;Kwon, Oh Heon;Park, Woo Rim
    • Journal of the Korean Society of Safety
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    • v.37 no.4
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    • pp.11-19
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    • 2022
  • This paper presents the effects of high temperature and water absorption on the mechanical behaviors of carbon-aramid fiber composites, specifically their strength, elastic modulus, and fracture. These composites are used in industrial structures because of their high specific strength and toughness. Carbon fiber composites are vulnerable to the impact force of external objects despite their excellent properties. Aramid fibers have high elongation and impact absorption capabilities. Accordingly, a hybrid composite with the complementary properties and capabilities of carbon and aramid fibers is fabricated. However, the exposure of aramid fiber to water or heat typically deteriorates its mechanical properties. In view of this, tensile and flexural tests were conducted on a twill woven carbon-aramid fiber hybrid composite to investigate the effects of high temperature and water absorption. Moreover, a multiscale analysis of the stress behavior of the composite's microstructure was implemented. The results show that the elastic modulus of composites subjected to high temperature and water absorption treatments decreased by approximately 22% and 34%, respectively, compared with that of the composite under normal conditions. The crack behavior of the composites was well identified under the specimen conditions.

Effect of Tempering Condition on Hydrogen Diffusion Behavior of Martensitic High-Strength Steel (템퍼링 조건이 마르텐사이트계 고강도강의 수소확산거동에 미치는 영향)

  • Park, Jin-seong;Hwang, Eun Hye;Lee, Man Jae;Kim, Sung Jin
    • Corrosion Science and Technology
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    • v.17 no.5
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    • pp.242-248
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    • 2018
  • Martensitic high-strength steels revealed superior mechanical properties of high tensile strength exceeding 1000 Mpa, and have been applied in a variety of industries. When the steels are exposed to corrosive environments, however, they are susceptible to hydrogen embrittlement (HE), resulting in catastrophic cracking failure. To improve resistance to HE, it is crucial to obtain significant insight into the exact physical nature associated with hydrogen diffusion behavior in the steel. For martensitic steels, tempering condition should be adjusted carefully to improve toughness. The tempering process involves microstructural modifications, that provide changes in hydrogen diffusion/trapping behavior in the steels. From this perspective, this study examined the relationship between tempering condition and hydrogen diffusion behavior in the steels. Results based on glycerin measurements and hydrogen permeation evaluations indicated that hydrogen diffusion/trapping behavior was strongly affected by the characteristics of precipitates, as well as by metallurgical defects such as dislocation. Tempering condition should be adjusted properly by considering required mechanical properties and resistance to HE.

Residual Stress on Concentric Laminated Fibrous Al2O3-ZrO2 Composites on Prolonged High Temperature Exposure

  • Sarkar, Swapan Kumar;Lee, Byong Taek
    • Korean Journal of Materials Research
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    • v.23 no.9
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    • pp.531-536
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    • 2013
  • This paper investigates the effect of prolonged high temperature exposure on concentric laminated $Al_2O_3-ZrO_2$ composites. An ultrafine scale microstructure with a cellular 7 layer concentric lamination with unidirectional alignment was fabricated by a multi-pass extrusion method. Each laminate in the microstructure was $2-3{\mu}m$ thick. An alternate lamina was composed of 75%$Al_2O_3$-(25%m-$ZrO_2$) and t-$ZrO_2$ ceramics. The composite was sintered at $1500^{\circ}C$ and subjected to $1450^{\circ}C$ temperature for 24 hours to 72 hours. We investigated the effect of long time high temperature exposure on the generation of residual stress and grain growth and their effect on the overall stability of the composites. The residual stress development and its subsequent effect on the microstructure with the edge cracking behavior mechanism were investigated. The residual stress in the concentric laminated microstructure causes extensive micro cracks in the t-$ZrO_2$ layer, despite the very thin laminate thickness. The material properties like Vickers hardness and fracture toughness were measured and evaluated along with the microstructure of the composites with prolonged high temperature exposure.

Flexural Characteristics of High Performance Fiber Reinforced Cement Composites used in Hybrid Synthetic Fibers (하이브리드 합성섬유를 이용한 고인성 섬유보강 복합체의 휨특성)

  • Han Byung Chan;Jeon Esther;Park Wan-Shin;Lee Young-Seak;Hiroshi Fukuyama;Yun Hyun-Do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.734-737
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    • 2004
  • The synthetic fibers such as polypropylene(PP) and polyvilyl-alcohol(PVA) fiber are poised as a low cost alternative for reinforcement in structural applications. It has been reported that synthetic fiber in cement composites can control restrained tensile stresses and cracks and increase toughness, resistance to impact, corrosion, fatigue and durability. High performance fiber reinforced cementitious composite(HPFRCCs) shows ultra high ductile behavior in the hardened state, because of the fiber bridging properties. Therefore, a variety of experiments have being performed to access the performance of HPFRCCs recently. The research emphasis is on the flexural behavior of HPFRCCs made in synthetic fibers, and how this affects the composite property, and ultimately its strain-hardening performance. Three-point bending tests on HPFECCs are carried out. As the result of the bending tests, HPFRCCs showed high flexural strength and ductility. HPFRCCs made in PVA or Hybrid fiber were, also, superior to PP of singleness. On the other hand, effect of sand volume fraction on HPFRCCs made in PP was insignificant.

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Effect of Austempering Time on the Microstructure and Mechanical Properties of Ultra-High Strength Nanostructured Bainitic Steels (오스템퍼링 시간에 따른 초고강도 나노 베이나이트강의 미세조직과 기계적 특성)

  • Lee, Ji-Min;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.30 no.2
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    • pp.87-92
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    • 2020
  • This study deals with the effects of austempering time on the microstructure and mechanical properties of ultra-high strength nanostructured bainitic steels with high carbon and silicon contents. The steels are composed of bainite, martensite and retained austenite by austempering and quenching. As the duration of austempering increases, the thickness of bainitic ferrite increases, but the thickness of retained austenite decreases. Some retained austenites with lower stability are more easily transformed to martensite during tensile testing, which has a detrimental effect on the elongation due to the brittleness of transformed martensite. With increasing austempering time, the hardness decreased and then remained stable because the transformation to nanostructured bainite compensates for the decrease in the volume fraction of martensite. Charpy impact test results indicated that increasing austempering time improved the impact toughness because the formation of brittle martensite was prevented by the decreased fraction and increased stability of retained austenite.

The Propagation Behavior of the Fatigue Crack of the Welded Structural Steel (용접(鎔接)이음한 구조용강(構造用鋼)의 피노귀열진전거동(疲勞龜裂進展擧動))

  • Jung, Young-Hwa;Kim, Ik-Gyeom;Lee, Hyung-Koon;Jung, Jin Suck
    • Journal of Industrial Technology
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    • v.18
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    • pp.117-124
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    • 1998
  • In recently, according to increase the construction rate of steel bridge, it is necessary to develop the high strength, high toughness steel. Thus, this study show to evaluate the fatigue characteristic of SWS 570 B first used within a country. With the weld-joined compact tension specimens compared with each other, that is, transverse and lengthwise about the crack propagation, high and low in the input heat level, the fatigue test were performed. The log-log curves between the fatigue crack propagation rate da/dN and the transition range of the stress intensity factor ${\Delta}K$ ahead the crack tip were drawed, with these data. By using this curve, we obtained C and m which is material constant from Paris-Erdogan power law. The obtained results from this study indicate that fatigue crack growth rate of SWS 570 B is not influenced by softening effect which occurs in the HAZ(heat-affected zone) when high and low heat input weld is carried out. Softening effects, which affect fatigue properties, are shown that it is not affected to the fatigue growth rates significantly.

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Investigation on the thermal butt fusion performance of the buried high density polyethylene piping in nuclear power plant

  • Kim, Jong-Sung;Oh, Young-Jin;Choi, Sun-Woong;Jang, Changheui
    • Nuclear Engineering and Technology
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    • v.51 no.4
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    • pp.1142-1153
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    • 2019
  • This paper presents the effect of fusion procedure on the fusion performance of the thermal butt fusion in the safety class III buried HDPE piping per various tests performed, including high speed tensile impact, free bend, blunt notched tensile, notched creep, and PENT tests. The suitability of fusion joints and qualification procedures was evaluated by comparing test results from the base material and buttfusion joints. From the notched tensile test result, it was found that the fused joints have much lower toughness than the base material. It was also identified that the notched tensile test is more desirable than the high speed tensile impact and free bend tests presented in the ASME Code Case N-755-3 as a fusion qualification test method. In addition, with regard to the single low-pressure fusion joint performances, the procedure given by the ISO 21307 was determined to be better that the one specified in the Code Case N-755-3.