• Title/Summary/Keyword: high efficiency boiler

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Heat Transfer Characteristics of 0.5 t/h Class Non-Furnace Boiler with a Metal Fiber Burner (금속섬유 버너를 채택한 0.5 t/h 급 무연소실 보일러의 열전달 특성)

  • Ahn, Joon;Kim, Jong-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.2
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    • pp.215-220
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    • 2011
  • A 0.5 t/h class non-furnace boiler has been developed with the aim of achieving a high efficiency and compactness. A metal fiber burner has been adopted so that a stable flame can be obtained. The tube banks are installed downstream of the burner. Bare tubes are used upstream, while finned tubes are installed downstream. The heat-transfer characteristics of the non-furnace boiler have been studies on the basis of the results of the numerical simulation as well as those of the experiment. Important design parameters such as the bulk temperature along the streamwise direction and the temperature of the fin tips have been evaluated using the CFD results and compared with the experimental data and the empirical correlations typically used for the design of the boiler.

The Study of Optimized Combustion Tuning for Fossil Power Plant (발전보일러의 최적연소조정에 대한 실험적 연구)

  • Jung, Jae-Jin;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2009.04a
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    • pp.102-108
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for NOx controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2$, NOx and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective back-pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing NOx emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

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The Study of Optimized Combustion Tuning Method for Fossil Power Plant (발전용 보일러의 최적연소조정기법에 대한 실험적 연구)

  • Jung, Jae-Jin;Song, Jung-Il
    • Journal of the Korean Solar Energy Society
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    • v.29 no.5
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    • pp.45-52
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for $NO_x$ controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2,\;NO_x$ and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective rear pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing $NO_x$ emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

Design and the characteristic analysis of experimental system for automatic control education

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.350-350
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    • 2000
  • Since the heat exchange system, such as the boiler of power plant, gas turbine, and radiator require a high rate heat efficiency and the efficiency of these systems is depended on the control methods. However, it is important f3r operator to understand control system of these systems. In order to properly apply control equipment to these process control systems, such as boiler, any other heat process, or process control system it is necessary to understand the basic aspects and operation principle of the process that relate control, interrelationships of the process characteristics, and the dynamics that are involved. Generally, PID controllers are used in these systems but it is difficult for engineer to understand the complex dynamics and the tuning method because of the coupling action and disturbance in the system loop. In this paper, we design an effective experimental system fur automatic control education and analyze its characteristics through experimental system and industrial plant control software to study how they can team automatic control system by experiments.

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A comparison of steam turbine control systems according to adoption of turbine bypass system (바이패스 시스템 체용 유무에 따른 증기 터빈제어 비교)

  • Choi, I.K.;Kim, J.A.
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2342-2344
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    • 2000
  • Many years ago, most of thermal power plants built in this country were of subcritical pressure, of medium or small size, of constant pressure operation, of drum type steam generator. But, nowadays, almost all of them were of high efficiency, of supercritical pressure, of great capacity(about 500MW), of sliding pressure operation, of once through type steam generator. Presently built once through boiler introduces turbine bypass systems to variable pressure operation which eliminates unexpected materials in boiler tube during startup, minimizes fuel loss by short startup period, eventually improves total efficiency and power system stability

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A Study on Scale Busting and Preventing Effect of Coating Ceramic Ball (코팅 세라믹볼의 방청효과에 관한 연구)

  • 하윤식;김학용;김수진;백우현
    • Journal of Environmental Science International
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    • v.11 no.10
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    • pp.1117-1123
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    • 2002
  • Coating ceramic balls activate water molecular in water as radiate far-infrared radiation of high efficiency, and then prevent formation of scale and corrosion of pipe. Therefore, but only keep away drop of heat exchange efficiency of boiler, not also remove formed scale. As a result, pipe of boiler has clean and has form thin protection film in inner of pipe. Also, the water treated by rust preventing system using the ceramic balls, that is harmless, tasteless, odorless, and non-toxicity in the human body, and it can use drinking water. This rust preventing system can save energy and protect environment.

Development of Industrial Wood Pellet Boiler with High Safety (안전성이 높은 산업용 목재펠릿 보일러 개발)

  • Chung, Chan Hong;Park, Min Cheol;Lee, Seong Young
    • Journal of Applied Reliability
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    • v.13 no.1
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    • pp.31-44
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    • 2013
  • Recently, due to the high rise of energy costs and environmental problem issues, much attention has been paid to wood pellets. Wood pellets are produced by compressing woody biomass into cylindrical form. Wood pellets are suitable for use at various scales in industrial furnaces for heat production to replace conventional fossil fuel energy sources since the use of wood pellet that is carbon neutral can alleviate global warming. This study presents the result of developing two industrial wood pellet boilers with high safety having capacities of 290kW and 440kW. Efficiency has been improved by using a rotating screw bar grate burner. Special attention has been paid to the improvement of the safety of the wood pellet boilers from backfire by adopting a triple protecting system composed of a rotary feeder, an air curtain, and a backfire protecting DC-fan.

Utility AC Frequency to High Frequency ACPower Conversion Circuit with Soft Switching PWM Strategy

  • Sugimura Hisayuki;Ahmed Nabil A.;Ahmed Tarek;Lee Hyun-Woo;Nakaoka Mutsuo
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.2
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    • pp.181-188
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    • 2005
  • In this paper, a DC smoothing filterless soft switching pulse modulated high frequency AC power conversion circuit connected to utility. frequency AC power source is proposed for consumer induction heating hot water producer, steamer and super heated steamer. The operating principle of DC link filterless utility frequency AC-high frequency AC (HF AC) power conversion circuit defined as high frequency cycloinverter is described, which can operate under a principle of ZVS/AVT and power regulation based on alternate asymmetrical PWM in synchronization with the utility frequency single phase AC positive or negative half wave voltage. The dual mode modulation control scheme based on high frequency PWM and commercial frequency AC voltage PDM for the proposed high frequency cycloinverter are discussed to enlarge its soft switching commutation operating range for wide HF AC power regulation. This high frequency cycloinverter is developed for high frequency IH Dual Packs Heater (DPH) type boiler used in consumer and industrial fluid pipeline systems. Based on the experiment and simulation results, this high frequency cycloinverter is proved to be suitable for the consumer use IH-DPH boiler and hot water producers. The cycloinverter power regulation and power conversion efficiency characteristics are evaluated and discussed.

An Economic Analysis for the Domestic Natural Gas Demand Side Management : Case Study in Introducing the High Efficiency Gas Boiler (국내 천연가스 수요관리의 경제성 분석: 고효율 가스보일러 도입 사례연구)

  • 김봉진;이장우;박수억;박연홍
    • Journal of Energy Engineering
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    • v.7 no.1
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    • pp.1-6
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    • 1998
  • We consider the economic analysis of the domestic natural gas DSM (Demand Side Management). Since the demand of the domestic natural gas decreases in the summer and dramatically increases in the winter, the necessity of the DSM that will smooth the demand pattern of the natural gas is emerged. The economic analysis of the DSM program is used as a main tool for screening the DSM. This paper suggests an economic evaluation method for the domestic gas DSM from the perspectives of participants, Korea Gas Corporation, local distribution company, non-participants, and total resource. The high-efficiency gas boiler is selected as a case study to illustrate the economic analysis of the natural gas DSM.

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A Study on Efficiency Improvement of Vane Damper of Marine Boiler FD FAN (중대형 보일러용 FD FAN의 베인 댐퍼 구조 개선에 관한 연구)

  • Kang, Bong-Sung;Park, Yool-Min;Kim, Sung-Moon;Jung, Soon-Jae;Yoo, Min-Gyung;Jang, Sung-Cheol
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.375-380
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    • 2008
  • This study have processed the developing of vane damper with accurate control by using gear which is a flow-control equipment of marine boiler's FD fan on this research. For the developing of vane damper, we have corrected some problem from welding & assembly process by changing the design, and for the case of an emergency case, we have applied the easy disassembly & assembly on that vane damper. Compared to Rink type vane damper in current, we have focused on high efficiency with low price of that new developing damper. For selection of actuator, we have tried to find the propriety with our developing focus. Also, we have developed a jig of assembly processing for high productivity with quality, it caused the best assembly performance with heat-treated & processed parts.

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