• Title/Summary/Keyword: high efficiency boiler

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A Study on Syngas Co-Combustion Characteristics in a 0.7 MWth Water-Tube Boiler with Single Heavy Oil Burner (중유 싱글 버너 수관식 보일러에서의 합성가스 혼합연소 특성 연구)

  • Choi, Sin-Yeong;Yang, Dong-Jin;Bang, Byoung-Yeol;Yang, Won
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.5
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    • pp.452-459
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    • 2010
  • This study is aimed to investigate changes of combustion characteristics and heat efficiency when syngas from gasification process using low-rank fuel such as waste and/or biomass is applied partially to an industrial boiler. An experimental study on syngas co-combustion was performed in a 0.7 MW (1 ton steam/hr) water tube boiler using heavy oil as a main fuel. Three kinds of syngas were used as an alternative fuel: mixture gas of pure carbon monoxide and hydrogen, syngas of low calorific value generated from an air-blown gasification process, and syngas of high calorific value produced from an oxygen-blown gasification process. Effects of co-combustion ratio (0~20%) for each syngas on flue gas composition were investigated through syngas injection through the nozzles installed in the side wall of the boiler and measuring $O_2$, $CO_2$, CO and NOx concentrations in the flue gas. When syngas co-combustion was applied, injected syngas was observed to be burned completely and NOx concentration was decreased because nitrogen-containing-heavy oil was partially replaced by the syngas. However, heat efficiency of the boiler was observed to be decreased due to inert compounds in the syngas and the more significant decrease was found when syngas of lower calorific value was used. However, the decrease of the efficiency was under 10% of the heat replacement by syngas.

Basic Study on the IoT Micro Boiler (IoT 마이크로 보일러에 대한 기초 연구)

  • Jang, Sung-Cheol
    • Journal of Internet of Things and Convergence
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    • v.8 no.1
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    • pp.23-29
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    • 2022
  • The product to be developed in this study is a heat recovery device which generates steam or hot water at high temperature and high pressure by heating water using exhaust gas from diesel engine, gas engine, gas turbine, etc. as an exhaust gas boiler off heat boiler(EGB) type for ship and power generation. The steam vapor or the created warm water is used as the power source required for the steerage heating and hot water facility or the HFO heating of the ship, and the turbine drive. The principle of waste heat boilers serves to heat water as high temperature exhaust gas with heat pass through the tube of the boiler. The heated water is a structure that is sent to a cabin or turbine device in the form of steam. In this study, the objective of this study is to maximize the efficiency by increasing the heat transfer surface by replacing the tube which is the heat transfer part of EGB with the plate tube.

The Formation Characteristics of Tar, Ash and Clinker due to Combustion of Wood Pellet and Performance Analysis of Wood Pellet Boiler in terms of the Moisture Contents Change of the Wood Pellet (목재펠릿 연소 시 발생하는 타르, 재, 클링커 생성 특성 분석 및 함수율 변화에 따른 목재펠릿보일러의 성능 연구)

  • Euh, Seung Hee;Oh, Kwang Cheol;Oh, Jae Heun;Kim, Dae Hyun
    • Journal of Energy Engineering
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    • v.23 no.3
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    • pp.211-220
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    • 2014
  • This study reports the formation characteristics of tar, ash and clinker due to a wood pellet grade and the performance analysis of wood pellet boiler in terms of the moisture contents change of the wood pellet. Tar was accumulated on the heating surface according to combustion of wood pellet, the ash was yielded on the floor of combustion chamber in a wood pellet boiler and the clinker was solidified at the burner due to combustion of the 3rd grade wood pellet. Especially, the moisture contents is important factor to define the grade. Wood of logging residues has a non-uniform moisture contents after the field process, yields of tar, ash and clinker are increased in case of combustion due to the high ash contents. For these reasons, emission of harmful compounds in the exhaust gas, decrease of boiler efficiency and the system operating errors are observed. In the performance analysis of wood pellet boiler in terms of the moisture contents change of the 1st grade wood pellet, the boiler efficiency was reduced by 27.08% with 6.6% moisture contents increase. The optimum moisture contents of wood pellet is needed to improve the boiler performance and efficiency.

The Monitoring System for Location of Workers Inside a Thermal Power Plant Boiler (화력 발전기 보일러 내부 작업자 위치 모니터링 시스템 개발)

  • Song K.;Yun, C.N.;Shin, Y.H.;Shin, J.H.;Han, S.H.;Jang, D.Y.
    • Journal of the Korean Society of Safety
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    • v.36 no.5
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    • pp.71-78
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    • 2021
  • There are regularly planned overhaul periods in thermal power plants, which involve the maintenance of the boiler of the power plants. However, thermal power plants workers are always exposed to risk during overhaul periods owing to the narrow space and significant dust inside the boiler. Therefore, it is essential to develop a safety monitoring system that is suitable for operating in this type of environment. In this study, we developed not only a worker three-dimensional (3D)-location monitoring system that can monitor and record the entry/exit of workers, their 3D-location, and fall accidents but also a method to secure the working environment and operation efficiency. This system comprises of a worker tag, which was equipped with an inertial measurement unit, a barometric pressure sensor, and a Bluetooth low energy (BLE), and the tags were given to each worker. In addition, the location of workers inside the boiler was measured using a pedestrian dead reckoning (PDR) method and BLE beacons. The location data of the workers tag were transmitted to the integrated database (DB) server through a gateway, and to the administrator monitoring system. The performance of the system was demonstrated inside an actual thermal power plant boiler, and the accuracy and reliability of the system were verified through a number of repeated tests. These results provide insights on designing a new system for monitoring enclosed spaces.

Development of Integrated Design System for High Temperature, High Pressure Parts for Chemical Plants (화학플랜트 고온고압부 설계 효율화를 위한 일관시스템 구축)

  • Jeong Dong Gwan
    • Journal of the Korean Institute of Gas
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    • v.2 no.4
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    • pp.1-6
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    • 1998
  • In order to increase design efficiency, it is required to design steam boiler pressure parts systematically considering daily start-stop operation and load variation. The objective of this research is to develope an integrated system for increasing design efficiency of boiler pressure parts. The developed system consists of three program modules: (1) flexibility design module for the header stub considering fatigue life, (2) fatigue limit calculation and life evaluation module for the thick-walled boiler pressure part under cyclic operation using TRD301 code, (3) drawing automation module for the header and drum producing design drawings, welding data and bill of materials.

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Temperature Control of Superheater Steam in Thermal Power Plant (화력발전소의 과열기증기의 온도제어)

  • Shin, Hwi-Beom;Lee, Soon-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.11
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    • pp.2006-2011
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    • 2010
  • The superheater in the thermal power plant makes the wet steam into the dry steam with high temperature and high pressure by using the boiler heat. The dry steam pressure rotates the turbine-generator system. The efficiency and life time of the boiler heavily depends on the steam temperature regulation. The steam temperature can be deviated from the reference by the MW demand of the power plant. It is therefore required that the PI(proportional-integral) controller should be robust against the disturbance such as the MW demand. In this paper, the PI controller with the integral state predictor is proposed and applied to regulate the steam temperature of the superheater, and it is compared with the conventional PI controller operated in the thermal power plant in view of control performance.

A Study on the Heat Transfer in boiler through the performance test in thermal power plant (화력발전소 보일러내의 열전달에 관한 연구)

  • Kwon, Y.S.;Suh, J.S.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2064-2069
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    • 2004
  • The main reason to analyze heat transfer in boiler inside through the performance test in fossil power plant is to increase plant high efficiency and energy saving movement in the government. Tins study intends to have trend and analyze the boiler heat transfer through the performance test, so it may give us the heat distribution in boiler inside in super-critical and sub-critica1 pressure type power plant

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Performance Test of Ceramic Filter Collector for the heavy-oil boiler for Concurrent treatment Dust and Nitrogen Oxides (분진 및 질소산화물 동시처리를 위한 1톤 중유 보일러용 세라믹 필터 집진기의 성능실험)

  • Jung, Wan-Bo;Cho, Jung-Sick
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.355-360
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    • 2018
  • The product developed in this study is a ceramic catalyst filter for 1 ton heavy-oil boiler that can simultaneously process dust and nitrogen oxides. This has been developed for simultaneous processing of nitrogen oxides and dust at high efficiency of hot exhaust gas (approximately $300^{\circ}C$) generated after burning 1 ton heavy oil boiler. Ceramic catalytic filters for 1 tonne heavy-duty glass display are technologies that remove 90% of dust and 85% or more of nitrogen oxides. This is an improved new technology to integrate exhaust ventilation and desiccation devices into one, thereby reducing the production process and improving the economy. To this end, the performance test of the catalytic filter for heavy oil boilers was carried out, and the durability of the PLC circuit was constructed.

A Thermodynamic Study on Exhaust Heated Gas Turbine Cycle (연소기 후치 가스터빈에 관한 열역학적 연구)

  • Park, J.K.;Ohu, S.C.;Yang, O.Y.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.18-28
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    • 1994
  • An exhaust-heated gas turbine cycle equipped with a waste heat recovery boiler and ammonia absorption-type refrigerator using waste heat is newly devised and analyzed. The general performance of this cycle is compared with that of the conventional gas turbine cycle. This cycle shows a potential high efficiency. When 1500K of gas turbine inlet temperature the efficiency is 53 percent as compared to 45 percent for a conventional combined cycle. Suction cooling of this cycle leads to improve the thermal efficiency and the specific output.

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A Study of On-line Cleaning Method for Increasing Efficiency in a Combustor (연소로 효율증진을 위한 on-line 세정 방법에 관한 연구)

  • Jang, Hyun-Tae;Han, Seung-Dong;Park, Tae-Sung;Cha, Wang-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.3
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    • pp.1016-1022
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    • 2010
  • An Experimental study of cleaning solution has been performed on a high capacity steam boiler burning heavy fuel oil to on-line cleaning of deposit. The deposit is mixture of soot, slag, ash, metal oxide and clinker. The traditional technology of deposit cleaning was carried hand-crafted. The conventional technology of boiler cleaning method is mechanical removal by the worker while the boiler shut down operation. In this experiment, the deposit of mixture of soot, slag, ash, metal oxide and clinker has been removed by the cleaning agents without shut down of boiler burning. This study found out the optimum cleaning solution composition. The best results have been obtained when the mixture of ammonium nitrate and $MgNO_3$ were used in cleaning solution. The various transition metal effect was investigated for optimum mixing condition. In this research, the metal compound additive of the clean solution compoition was obtained. The combustion efficiency was improved by on-line cleaning with derived clean solution compoition. On-line cleaning method prevents the fouling and corrosion in the boiler and heat exchanger.