• Title/Summary/Keyword: heat aging test

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Properties of Thermal Performance on Stator Coil of Traction Motor by Accelerated Test (견인전동기 고정자 코일의 열적 열화특성)

  • Park Hyun-June;Lee Chang-Moo;Lee Han-Min;Jang Dong-Uk
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.606-610
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    • 2003
  • The 200 class insulation system which adopted to traction motor have excellent dielectric strength but weaken to thermal stress therefore deterioration phenomena analysis according to thermal stress is necessary. Accelerated thermal aging tests have been used to determine thermal reliability of stator coils used as traction motor in electric multiple unit. The conventional aging test is carried on according to IEC 60034-18-31 and IEEE Std. 275-1992. Variation in insulation resistance, P.I, capacitance, dielectric loss($tan{\delta}$) and partial discharge are measured during the aging cycle. Sample coils for traction motor were tested by accelerated aging test which composed of heat, vibration and moisture. Reliability and expected life were evaluated on the insulation system for traction motor.

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Effects of Aging Treatment on Shape Memory and Fatigue Properties in Ni-rich Ti-Ni Alloy (Ni과잉 Ti-Ni 합금의 형상기억특성 및 피로 특성에 미치는 시효처리의 영향)

  • Kim, J.I.;Sung, J.H.;Miyazaki, S.;Lee, S.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.1
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    • pp.11-16
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    • 2007
  • The fatigue properties of Ti-Ni shape memory alloy wires were investigated. In Ni-rich Ti-Ni shape memory alloys, $Ti_3Ni_4$ precipitates formed by aging treatments are believed to vary the shape memory and mechanical properties. In this study, the effect of aging temperature and aging time on shape memory properties and fatigue life were investigated using Ti-50.9 at% Ni alloy wires. The specimens were solution-treated at 1073 K for 3.6 ks followed by aging at 573 K, 673 K and 773 K for periods between 3.6 ks and 3600 ks. It was found that the fatigue life under a constant stress decreased with increasing aging temperature. When the specimens were aged at 573 K for periods between 36 ks and 360 ks, superior shape memory and fatigue properties were obtained. The fatigue life also decreased when the test temperature and strain amplitude increased. It was concluded that the fatigue life exhibited a linear relationship with the critical stress for slip.

The Effect of Heat Ageing Natural Vulcanized Rubber (천연가황고무의 변형특성에 있어서 열경화의 영향)

  • Kang, Hee-Jin;Kim, Yong-Duck;Jeong, Hyun-Yong;Lee, Tae-Soo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.309-314
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    • 2000
  • Rubber is used as a primary suspension component in a vehicle or a mechanical structure. The aim of this study is to establish a procedure for measuring the material properties of rubber and to analyze the differences of material properties of virgin rubber and heat aged rubber. The effect of mechanical conditioning was shown and included in the procedures of tensile. compression. simple shear. and pure shear tests. In addition. using engine oil was recommended for compression test in order not to have barrelling. Moreover, based on the material properties of vil·gin rubber and heat aged rubber. equations of C10 and IRHD were proposed as a function of heat aging temperature and time.

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Studies on the Physical Properties of Base Paper for the Manufacture of Mulching Mat for Afforestation Seedling (조림묘목 mulching mat 제조용 base paper의 물리적 특성 연구)

  • Kim, Hyoung-Jin;Oh, Dong-Geun;Yoo, Yeong-Jeong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.1
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    • pp.37-43
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    • 2009
  • In this study, the physical properties of base paper for the manufacture of mulching mat for afforestation seedling were investigated. The base paper for mulching mat was prepared by stock conditions of PAE and AKD addition into the screened slurry of KOCC for the strengthening effects of wet tensile and burst strength. The optimum additions of PAE and AKD were considered at 2% and 0.5%, respectively. The accelerated aging by ISO 5630-1 and wet heat aging method under hot water for 2 kinds of commercial mulching and wet strength paper were compared with the base paper prepared for mulching mat manufacture. The accelerated aging test for the base paper prepared for mulching mat manufacture resulted in the same tendency of physical properties as two kinds of commercial products. However, the results of wet heat aging test under hot water indicated that the physical strength for base paper prepared was much higher than others. In addition, the opacity behavior for base paper prepared was enough effects to obstruct weeds growth by isolating transmission of sunlight.

The Effect of Globule size on the Mechanical Properties in Semi-Solid Forming of Aluminium Alloys (알루미늄소재의 만용융성형 공정에서 구상화의 크기가 기계적 성질에 미치는 영향)

  • 박상문;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.21-24
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    • 2002
  • One of the factors influences on microstructure of semi-solid product is forging pressure. Generally, the more forging pressure makes the more fine microstructure in semi-solid compression test. The microstructure and mechanical properties were investigated according to the forging pressure. The applied pressure is 110MPa, 140MPa and 170MPa, respectively. Heat treatment conditions also influence to the microstructure and mechanical properties of semi-solid product. T6 heat treatment was performed and the evaluation of microstructure and mechanical properties was investigated according to the aging time in T6 heat treatment.

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Evaluation of Age-Hardening Characteristics of Squeeze-Cast A356 Alloy by Using Micro/Nano Indenter with AFM (나노/마이크로 인덴터와 AFM을 이용한 스퀴즈 캐스트 A356 합금의 시효경화특성 평가)

  • Youn S.W.;Kim K.D.;Kang C.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1398-1401
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    • 2005
  • The nano/microstructure, the aging response (in T5 heat treatment), and the mechanical/tribological properties of the eutectic regions in squeeze-cast A356 alloy were investigated using nano/micro-indentation and mechanical scratching, combined wit optical microscopy and atomic force microscope(AFM). Most eutectic Si crystals in the A356 alloy showed a modified morphology as fine-fibers. The loading curve for the eutectic region was more irregular than that of the primary Al region due to the presence of various particles of varying strength. In addition, the eutectic region showed lower pile-up and higher elastic recovery than the primary Al region. The aging responses of the eutectic regions in the squeeze-cast A356 alloys aged at $150^{\circ}C$ for different times(0, 2, 4, 8, 10, 16, 24, 36 and 72 h) were investigated. As the aging time increased, acicular Si particles in the eutectic regions gradually came to a fine structure. Both Vickers hardness ($H_V$) and indentation ($H_{IT}$) test results showed almost the same trend of aging curves, and the peak was obtained at the same aging time of 10 h. A remarkable size-dependence of the tests was found. The friction coefficient for the eutectic region was lower than that for the primary Al region.

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Reliability Design Technology of Rubber Materials for Electronic Components (전자부품 고무소재 신뢰성 설계기술)

  • Woo, Chang-Su;Park, Hyun-Sung;Choi, Seong-Shin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1734-1739
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    • 2007
  • The materials characteristics and lifetime evaluation are very important in design procedure to assure the safety and reliability of rubber components. This paper discusses the failure mechanism and material test were carried out to predict the useful life of NBR and EPDM rubber mount for compression motor which is used in refrigerator. In order to investigate the heat-aging effects on the materials properties, stress-strain curve were obtained from the results of material tests. Compression set results changes as the threshold are used for assessment of useful life and the time were plotted against reciprocal of absolute temperature to give the Arrhenius plot.

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Effect of Environmental Factors including Ozone on the Properties of EPDM Rubber and CR Rubber Blend (오존을 포함한 환경인자가 EPDM고무와 CR고무 블렌드의 물성에 미치는 영향)

  • Min, Seong Gi;Lee, Won Gi;Park, Ye Jin;Hyeon, Jung Won;Park, Chan Yeong
    • Journal of Environmental Science International
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    • v.13 no.4
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    • pp.421-427
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    • 2004
  • With the help of mechanical mixing method such as Banbury mixer and open 2 roll mill, ethylene propylene diene terpolymer (EPDM) was blended with the chloroprene rubber (CR) then mechanical properties and ozone resistance test of blends were subsequently investigated. It was noted that the hardness increased with an increasing of CR contents. Generally the hardness was increased with heat aging time most likely due to the post cure. In ozone resistance test of blend, after 8 hours a portion of fine crack is obtained for pure CR. It is confirmed that ozone resistance is greatly improved by addition of 25wt% EPDM to CR.

The Effects of Aging Heat Treatments on the Hardness and Electrocemical Corrosion for the Nimonic 80A Superalloy (Nimonic 80A 초내열합금의 경도와 전기화학적부식에 미치는 시효열처리의 효과)

  • 나은영
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.5
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    • pp.660-669
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    • 1998
  • In this paper the Hardness and Electro-chemical corrosion of the Nimonic 80A superalloy were studied. It aging heat treatments was carried out at $650^{\circ}C$, $700^{\circ}C$, $750^{\circ}C$,$800^{\circ}C$ and $850^{\circ}C$ with different time of 20min , 30min 1hour, 2hours, 4hours, and 16hours additionally 64hours and 128hours at $650^{\circ}C$. The obtained results were as follows; 1. As aging temperature increased the time for the maximum hardness was reduced from 128hours at $650^{\circ}C$ to 30min at $850^{\circ}C$ whereas the highest hardness was reduced from Hv 381 at $650^{\circ}C$ to Hv 321 at $850^{\circ}C$. 2. In the Electro-chemical corrosion test as a function of aging heat treatment time and tem-perature the corrosion potential was reversely proportional to Hardness which indicated the effects of ${\gamma}/{\gamma}'$ coherency of base material and precipitate. 3. Initiation point of the pitting was observed at grain boundary twin boundary and near${\gamma}'$ pre-cipitates. The results of composition analysis by EDS at this point indicated that sulphur originat-ed from 1N $H_2SO_4$ solution was found in depletion at the grain boundaries and the pit which arouse in the near precipitates were lack of Al Ti and Ni which are the main element of ${\gamma}'$ The depletion of such element was cause breakdown of passive film.

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Mechanical Properties of Forged Nimonic 80A Superalloy Fabricated by Vacuum Spray Casting (진공분무주조법에 의해 제조한 Nimonic 80A 초내열합금 단조재의 기계적 특성)

  • Lee, Yun-Soo;Hyun, Soong-Keun;Jung, Dae-Hyun;Byun, Joong-Sig
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.263-270
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    • 2012
  • This study investigates the effect of heat treatment on the mechanical properties of a forged Ni-based superalloy called Nimonic 80A. Nimonic 80A ingot samples were fabricated by vacuum spray casting to achieve a fine and homogenized microstructure. The ingot samples were subsequently hot-forged with the diameter of 220 mm at 1373 K. From the center to the surface of the forged Nimonic 80A, its average grain size decreased and its micro-Vickers hardness increased slightly. Solution treatment was carried out at 1353 K with 8 hours of air cooling followed by aging treatment, which was carried out in the range of 873-1073 K with various times from 0.5 to 256 hours. To set the optimum aging conditions, micro-Vickers hardness tests were performed. The maximum hardness value of 388.0 Hv was obtained by aging at 973 K for 32 hours. Also, tensile tests were performed for optimum aging conditions at room temperature and 873 K. The results can be used effectively to perform reasonable heat treatment of Nimonic 80A superalloy.