• Title/Summary/Keyword: glass furnace

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Preventing Strategy of External Disturbances of Glass Furnace

  • Cho, Jin-Hyung
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.1068-1071
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    • 2002
  • In this study, first, we show that the furnace process which requires maintaining high temperature is effected grievously by the temperature of surrounding air. Second, an alternative which maintains the relatively constant temperature dispersion surrounding the furnace and at the same time has economical advantages will be proposed.

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Efficient Method of fixing the Setting(4M standardization) in Melting furnace Operation (용해로 운전에서 Setting고정(4M 표준화)의 효율적 방안)

  • Jang, Do-Soo;Lee, Sae-Jae;Suh, Jung-Yul;Kim, I-Nam;Chung, Chong-Won;Cho, Jin-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.1
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    • pp.96-104
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    • 2007
  • Glass melting process is influenced by both control and observation factors, where control factors include quantity and mixing ratio of raw material, the amount of fuel and air in-take. Further observation factors include temperature and pressure at each step of process inside glass melting furnace. Ambient Control is an effective means to eliminate complications from excessive variation among raw materials, or external disturbance from wide fluctuation of environment around equipments. Ambient Control uses both control and observation factors mentioned above. This study suggests an effective Proactive Control System that can enable genuine 4M standardization in glass melting furnace by applying Ambient Control.

Characteristics of geopolymer based on recycling resources (재활용 폐자원에 따른 지오폴리머의 특성변화 연구)

  • Kim, Yoo-Teak;Kim, Hyun-Jung;Jang, Chang-Sub
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.3
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    • pp.152-157
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    • 2012
  • In this study, geopolymer was prepared with reject ash and blast furnace slag using NaOH as an alkali activator and water glass. The aim of this study was to investigate the compressive strength variation according to the contents of NaOH and water glass and replacement ratio of reject ash (RA) and blast furnace slag (BS). The compressive strength measured after 28 days was 38.91 MPa for the geopolymer which consist of 100 % of BS with 1 wt% NaOH and 3 wt% water glass. The major factor for improving compressive strength was the alkali activator proportion and the replacement ratio of RA and BS.

Expansion Properties of Mortar Using Waste Glass and Industrial By-Products (폐유리와 산업부산물을 사용한 모르터의 팽창특성)

  • 박승범;이봉춘
    • Journal of the Korea Concrete Institute
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    • v.14 no.3
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    • pp.440-448
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    • 2002
  • Waste glass has been increased with the development of industry. The utilization of waste glass for concrete can cause the concrete to be cracked and to be weakened due to an expansion by alkali-silica reaction(ASR). In this study, ASR expansion and properties of strength were analyzed in terms of waste glass color(amber, emerald-green), industrial by-products(ground granulated blast-furnace slag, fly ash), and the content of industrial by-products for reducing ASR expansion caused by the waste glass. The possibility of using glass ground as pozzolanic properties was also analyzed. From the result of this study, the pessimum size of waste glass was 2.5∼1.2 mm regardless of waste glass color. And the smaller than 2.5∼1.2 mm waste glass is, the more decreasing expansion of ASR is. Also, the combination of waste glass with industrial by-products have an effect on reducing the expansion and strength loss caused by ASR between the alkali in the cement paste and the silica in the waste glass, and the glass ground of less than 0.075 mm is applicable as a pozzolanic material.

Development and Characterization of Translucent Opal Glass for Diffuser of LED Lighting (LED 조명용 반투명 유백유리 Diffuser 조성 개발 및 특성)

  • Ku, Hyun-Woo;Lim, Tae-Young;Hwang, Jonghee;Kim, Jin-Ho;Lee, Mi-Jai;Shin, Dong Wook
    • Korean Journal of Materials Research
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    • v.22 no.12
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    • pp.650-657
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    • 2012
  • For the purpose of improving the durability problem, translucent opal glass was fabricated as a substitute for the polycarbonate diffuser of LED lighting. Calcium phosphate was used as an opacifier of opal glass and melted in an electric furnace. The opaque effect was identified according to the change of the cooling procedure. As results, translucent opal glass was obtained by the melting of a batch with a composition of 3.8% calcium phosphate at $1550^{\circ}C$ for 2 hrs and then the cooling of the material in the furnace. For the cooling condition of the glass sample, HTCG (High Temperature Cooled Glass) was found to have better optical properties than LTAG (Low Temperature Annealed Glass). It had excellent optical properties for a diffuser of LED lighting, with no dazzling from direct light due to its high haze value of over 99% and low parallel transmittance value of under 1%. For the thermal properties, it had an expressed thermal expansion coefficient of $5.7{\times}10^{-6}/^{\circ}C$ and a softening point of $876^{\circ}C$; it also had good thermal properties such as good thermal shock resistance and was easy to apply to the general manufacturing process in the forming of glass tubes and bulbs. Therefore, it is concluded that this translucent opal glass can be used as a glass diffuser material for LED lighting with high heat resistance and high durability; this material is suitable as a substitute for polycarbonate diffusers.

Development of a Furnace Monitoring and Visualization Image Processing System (영상처리기술을 이용한 용해로 가시화 시스템 개발)

  • Song, Hyoung-Jun;Ryu, Young-Kee
    • Proceedings of the IEEK Conference
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    • 2008.06a
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    • pp.943-944
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    • 2008
  • In this paper, image processing technologies was employed to monitor and visualize the conditions of the inside of furnace for glass. In order to capture the images of the furnace under the high temperature environment, specially designed camera system was used. From the experimental results we see that the developed software showed good information about the inside conditions such as a scum line and positions of bubbles.

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Using Ambient Control to Prevent External Disturbances in Large-scale Furnace (대형 용해로의 외부 환경변수를 통제하기 위한 주변 환경관리의 활용)

  • Cho, Jin-Hyung;Chang, Sung-Ho;Lee, Sae-Jae;Jang, Do-Soo;Suh, Jung-Yul;Oh, Hyun-Seung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.2
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    • pp.92-96
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    • 2006
  • Large glass furnaces to produce glass for CRT are housed in huge chambers. It is costly to maintain such a chamber in constant temperature, humidity, and(air) pressure. In this study, first, we show that the process of such a huge furnace, which requires the steady maintenance of high temperature, is badly affected by the ambient temperature of surrounding air. Second, an alternative process which not only maintains the relatively constant temperature dispersion around the furnace, but is also economical will be proposed. We calculate the necessary volume of air inflow in the appendix.

A Study on the Devitrification of Container Glass with the Amounts of Cullet (유리 용기 생산시 Cullet의 사용에 관한 연구)

  • Noh, Kwang-Hong;Kim, Jong-Ock;Kim, Taik-Nam;Lim, Dae-Young;Park, Won-Kyu;Lee, Chae-Hyun
    • The Journal of Engineering Research
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    • v.3 no.1
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    • pp.199-205
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    • 1998
  • Cullet Quality Control in auto glass bottle factory is the most important in recent days because of the increasing cost of materials in glass bottle. Since the composition of plate glass cullet is similar, the cullet quality using plate cullet in glass bottle factory is easily controlled. In addition to this, the price of plate glass cullet is so low that the cost reduction can be achieved. If the ratio of plate glass cullet and gush is over 25%, the liquidity of glass water become worse, which is caused by different compositions and viscosity of the components. As a results, Furnace bottom temperature becomes low and glass water becomes inhomogeneous. Thus production efficiency of glass bottle becomes low because of increasing devitrification in Dead Corner part in glass melting furnace. Three experimental methods – (1) increasing melting temperature, (2) using Booster, (3) using bubbler – were performed to increase the furnace bottom temperature and glass water homogeneity. The amounts of plate glass cullet was able to increase up to 90%, 70% and 60% without any devitrification using booster, bubbler and the method of glass melting temperature increase from $1480^{\circ}C$ to $1560^{\circ}C$ respectively. It is not possible to increase the glass melting temperature without the reduction of furnace operation time and the increase of fuel cost. The booster process has disadvantage of much electric energy consumption. Since the bubbler process uses physical convection of melting glass based on compression air, the homogeneity of molten glass is not so good as that of booster process but it can reduce the cost of glass bottle.

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Technique of Direct Copper to Glass Seal in an Evacuated Tube Solar Collector (진공관형 태양열 집열기의 구리-유리 직접 접합 기술)

  • Kim, Cheol-Young;Lim, Hyong-Bong;Cho, Nam-Kwon;Kwak, Hee-Youl
    • Journal of the Korean Ceramic Society
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    • v.43 no.9 s.292
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    • pp.544-551
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    • 2006
  • The sealing technique between a glass tube and a copper heat pipe in an evacuated tube solar collector is studied. In this study two different sealing techniques, such as flame method and furnace firing, are examined. After the sealing of a copper to a glass, the oxidation state of the copper and its bonding morphology were examined by SEM and XRD. Its oxidation was retarded by coating of borate solution on the copper, and $Cu_2O(cuprite)$ turned into CuO(tenorite) with increase in a firing temperature and firing time. Porous structure was found in the oxide layer when CuO formed. The best sealing morphology was observed when the thickness of the oxidation layer was less than $20{\mu}m$. The sealing technique performed in a furnace was promising and the satisfactory result was obtained when the sample was fired at $950^{\circ}C$ for 5 min under $N_2$ atmosphere. Annealing procedure is recommended to remove the stress left at the bonding zone.

A Study on the Fracture Behavior of Quartz Glass(I) (석영 유리의 파괴 거동에 관한 연구(I))

  • Choi, Seong-Dae;Cheong, Seon-Hwan;Jeong, Young-Kwan;Kim, Gi-Man;Hong, Yong-Bae
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.3
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    • pp.179-185
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    • 2007
  • Quartz glass are used in semiconductor industries as the reaction furnace, wafer carrier and accessaries. During the process the quartz glass received compression by direct contact with other quartz glass ware and metal as the form of weight itself and vacuum pressure and fatigue by vibrations caused by process. Even as the other ceramic materials quartz glass have high compressive strength but often there happened crack and breakage of quartz glass resulted in a great damage in the process. In this paper investigation will be carried out on fracture behavior of quartz glass under local load to give guideline to prevent unintended fracture of quartz glass.

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