• Journal of the Korean Society for Precision Engineering
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• v.25 no.6
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• pp.47-54
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• 2008

Fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for the automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes in both the outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop an optimization technique of the warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field was in good agreements with the results obtained by the theoretical and finite element analysis.

• 한국해양학회지
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• v.1
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• pp.49-55
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• 1971

After the heavy precipitation from April 1969 to September 1970, more than 1.359 10$\^$6/㎥ of fresh water was discharged through diversion channel of the Namgang Dam. The sands and muds in the northern Sachon Bay were moved and swept away by the strong southsard flow which was observed to be speedier than five knots. The shellfish culture facility as well as the oysters and bivalves were buried. In Sachon Bay, a southward surface ebb current of approximately one knot stratifies above the northward flow of approximately 0.5 knot, which seems to be similar to the salt wedge estuary. The stratified current is responsible for the breaking of the gill nets and other fishing gears. The salinity of sea water in Chinju Bay decreased remarkably and the abnormal low salinity water lower than 5 was distributed in Sachon Bay. The low salinity water front was observed in eastern Chinju Bay and the Samchonpo Channel, where the salinity was increased from 4.6 to approximately 30 within half a tidal cycle. These caused the oysters and bivalves die, and drove anchovies and octopus out to the sea and prevented them from approaching the bay. The decrease of salinity causes the decrease of density and osmotic pressure of sea water. Turbid water would prevent the sunlight from penetrate into deep layer.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.50 no.3
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• pp.233-243
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• 2014

The difference of mooring tension by type of buoy was investigated in the circulating water channel and the wave tank for deducting the most stable buoy from the current and the wave condition. 5 types of buoy made up of short cylinder laid vertically (CL-V), short cylinder laid horizontally (CL-H), capsule (CS), sphere (SP) and long cylinder (CL-L) were used for experiments. A mooring line and a weight were connected with each buoy. A tensile gauge was installed between a mooring line and a weight. All buoy's mooring tension was measured at the same time for the wave test with periods of 1.5~3.0 sec and wave heights of 0.1~0.3 m, and the current test with flow speeds of 0.2~1.0 m/sec. As a result, the order of tension value in the wave test was CL-H > CL-V > SP > CS > CL-L. In the current test CL-V and CL-H were recorded in the largest tension value, whereas SP has the smallest tension value. So it seems that SP buoy is the most effective in the location affected by fast current. CS is predicted to be suitable for a location that influence of wave is important more than that of current if practical use in the field is considered. And it was found that the difference of mooring tension among buoys in wave is related to the product of the cross sectional area and the drag coefficient for the buoy's bottom side in high wave height. The factor for the current condition was not found. But it was supposed to be related to complex factors like a dimension and a shape by buoy's posture to flow.

• Aerospace Engineering and Technology
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• v.7 no.1
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• pp.15-23
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• 2008

This paper describes the structural analysis results of KARI General Small-scaled Rotor Test System (GSRTS) operated in KARI to verify operational safety. This GSRTS was developed to conduct a froude and mach small-scaled rotor test. This analysis was performed to investigate the structural Factor of Safety for the various small-scale rotor system like articulated or hingeless rotor and to check the operational capability using given operational design load. Specially, drive system has several bearings, mechanical gears, shaft, etc. and these parts must be required to achieve an operational safety. The calculation was done by using geometric data and material properties by analytical method. This rotor test system should be operated within these calculated Factor of Safety. Furthermore, the operational limitation should be defined as applied to small-scale rotor system of KUH in future.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.12
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• pp.44-53
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• 2021

As environmental issues have emerged worldwide, emission gas regulations have been strengthened. In the construction machinery sector, studies have been actively conducted to utilize the power source of electric motors owing to the increasing demand for zero emissions. In this study, the gear specifications of an electric axle for construction machinery were selected by considering the specifications of the motor, gear tooth contact pattern, and face load factor. The gear strength evaluation was performed at the system level using the simulation model. The bending and contact strength of the spiral bevel gears and the bending strength of the planetary gear set showed a safety factor of 1 or more. However, the contact strength of the planetary gear set showed a safety factor of 0.92. Conservative results were derived by performing the analysis under the rated load condition of the motor. However, the ratio of the equivalent torque to the rated torque of the motor was 45% or less, hence, it was determined that no difficulties should arise regarding the durability of the axle.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.6
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• pp.91-97
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• 2019

Rotating machining unit is a revolutionary product that can process worm shaft or spiral shaft with fast and precise, a rotary type cutting tool, which is attached to automatic lathe and processes spiral groove on outer circumference of round bar. In this work, a study on micro tooth shape modification method of driving gear train in the rotating machining unit was presented. To observe the effect on power transmission characteristics of the driving gear pair, visualize the gear meshing condition and the load distribution on the gear teeth by using the professional gear train analysis program RomaxDesigner. By comparing the repeated analysis results, the effect of micro tooth shape modification on power transmission characteristics on driving gear can be summarized. The optimized gears were fabricated and measured by precision tester as a validation in this research.

• Journal of Aerospace System Engineering
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• v.13 no.4
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• pp.66-73
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• 2019

The objective of this study was to evaluate the structural safety of the basic design for the linear actuator for the flap control of aircrafts. The kinetic behavior of the linear actuator was determined using the multi-body dynamics (MBD) analysis, and the contact force was calculated to be used as input data for the structural analysis based on the finite element analysis. In the structural analysis, the thermal and static behaviors of the linear actuator satisfying the designed velocity were examined, and the structural safety of the linear actuator evaluated. Moreover, the dynamic behaviors of the key components of the linear actuator were investigated by the modal analysis. The actuation rod linearly moved with about 5 mm/s when the motor operated at 225 rpm and the maximum contact force of 32.83 N occurred between two driving gears. Meanwhile, the structural analysis revealed that the maximum thermal and static stresses were 1.57% and 78% of the yield strength of steel, respectively, and they were in a safe range of the structure. In addition, the linear actuator for the basic design is stable to the resonance by avoiding the natural frequencies of the components.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.4
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• pp.93-99
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• 2019

A cross drilling/milling Unit is an important mechanical part which is widely used in many kinds of machining tool, and various gear trains with good accuracy and reliability features are widely used in power transmission systems. A study on a novel power transmission optimization method for driving gear trains in cross drilling/milling units is presented in this paper. A commercial program for gear system simulation, Romax Designer, was used in this research to intuitively observe the gear meshing and the load distribution conditions on the gear teeth. We obtained the optimal modification value through comparing the results of repeated experiments. For validation, optimized gears were fabricated and then measured with a precision tester.

• Korean Journal of Agricultural Science
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• v.47 no.4
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• pp.1135-1145
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• 2020

The purpose of this study was to compare and analyze the emissions of SOx and NH3 for a 78 kW class agricultural tractor during agricultural operations. A real-time monitoring system was constructed for measuring the load data. The field test was conducted during plow and rotary tillage. The working conditions were selected with the transmission gears in M3 Low and M2 High for the plow tillage and L3 High and L3 Low for the rotary tillage. The engine torque and fuel consumption were measured using controller area network (CAN) communication, and the emissions of SOx and NH3 were calculated based on the fuel consumption. As a result of the field tests, the engine torque was higher for the plow tillage than for the rotary tillage. As the gear stage was increased, the engine torque became higher. The emissions of SOx and NH3 were higher for the plow tillage than for the rotary tillage because the fuel consumption increased. Moreover, the emissions of SOx and NH3 tended to be more distributed for the rotary tillage than for the plow tillage. To develop an emission factor for agricultural machinery, it is important to measure reliable emission data during agricultural operations. In a future study, we will collect various emission data using a portable emission measurement system during agricultural operations.

• Journal of Digital Convergence
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• v.18 no.12
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• pp.543-548
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• 2020

The purpose of this study is to implement various movements of multiple objects using a small number of power devices in producing a kinetic design, achieving an effect similar to a work comprised of multiple objects controlled using multiple power devices. While it is more typical to control various objects using multiple power devices, the use of multiple devices leads to higher costs and heavier overall weight. In addition, more power is required to operate the multiple power devices. This study applied a mechanism that allows multiple objects to perform various movements using a small number of power devices. The mechanism significantly reduces overall weight and power consumption. In addition, various movements could be expressed by increasing the rows and columns of objects through the use of the camshaft structure that changed the position and shape of the cam and the use of bevel gears. The significance of this study lies in presenting a new method of controlling multiple objects for designers involved in kinetic design.