• Title/Summary/Keyword: gear efficiency

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A Study of Accelerated Life Test Conditions for Yaw Drive of Wind Turbine (풍력 발전기용 요 드라이브의 가속수명시험 조건에 관한 연구)

  • Lee, Young-Bum;Kang, Bo-Sik
    • Journal of Applied Reliability
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    • v.14 no.4
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    • pp.213-219
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    • 2014
  • Wind turbine, which is attracting part of the renewable energy and is researching continuously, is going to be large size for high efficiency. There is a yaw system rotating the nacelle, weighted about 600 tons, to be perpendicular with the wind direction blowing in the large wind turbine. The wind turbine is focusing on the reliability improvement because working environment effect is bigger than any other points and specially, the reliability improvement of the yaw drive is required by the customer because it is the key component of the wind turbine. Because of this, the establishment of criteria for yaw drive is required because yaw drive system is the part of the wind turbine closely related with ensuring the reliability. So, this study did the failure analysis of the yaw drive system, which is consisted with 10 sets of yaw drives through researching and analyzing the site conditions. Also this study designed the life test method based on the failure analysis and working condition of the yaw drive. To design the accelerated life test of the yaw drive, this study reviewed the torque, lubrication condition, and frequency of use and etc. Finally, this selected the torque as the acceleration factor which is affected mainly to the system and also, the test equipment was developed based on the requirement of the life and performance test.

Sinking depth of tuna longlines related to mainline materials in the North Pacific Ocean (북태평양 중부공해에서 조업하는 다랑어연승어구의 모릿줄 재질에 따른 침강수심)

  • Jo, Hyun-Su;Hwang, Seon-Jae;Lee, Ji-Hoon;An, Doo-Hae;Moon, Dae-Yeon
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.47 no.3
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    • pp.173-182
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    • 2011
  • The purpose of this paper is to provide useful information for fishermen in the manner of investigation a sinking speed of current type tuna longline gear at the North Pacific Ocean as a new developed tuna longline fishing ground. The sinking depth of mainline in connection with different basket was investigated. The experiments were also performed with different materials such as Supermansen (i.e., PE) and Hitech (i.e., PA) for the mainline to investigate the sinking depth of mainline and hooks. Furthermore, the relation between the sinking depth of hooks and catches are investigated also. The sinking depth of mainline at the first and the last shooting basket shows deeper than that of middle part of a basket due to reduced shortening ratio. The sinking depth of mainline and hook with Hitech material shows more shallow than that of Supermanse material, even the Hitech case was designed to sink deeper than that of Supermanse case. The highest catches arise at the middle part basket as the hook number 7 with around 248m sinking depth. From the results, longline with Hitech material is needed to increase the sinking force for reaching the relevant sinking depth. Moreover, the current strength at the North Pacific Ocean will be considered for further commercial fishing.

Test results of an inverter system for 750kW gearless wind turbine (750kW gearless 풍력발전기 인버터 시험)

  • Son, Yoon-Gyu;Suh, Jae-Hak;Kwon, Sei-Jin;Jang-Seung-Duck;Oh, Jong-Seok;Hwang-Jin-Su;Kang, Sin-Il;Park, Ga-Woo;Kwon, O-Jung;Chung-Chin-Hwa;Han-Kyung-Seop;Chun-Chung-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.59-63
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    • 2005
  • The 800-kW PM (permanent magnet) synchronous generator is developed as a wind power generator. The matching converter is designed to control the torque and power depending on the wind speed regime. The generator starts to generate the power at the speed of 9 rpm and the rated output is generated at the speed of 25 rpm. The rated output power of an inverter is 750 kW when the PM synchronous generator is delivering 800 kW to the inverter. The inverter is specially designed to perform the maximum power point tracking (MPPT) at the low wind speed regime that is typical wind environment in Korea. The inverter test was done with a 2 MW M-G system at KERI (Korea Electric Research Institute). The M-G set has a 2 MW motor driver and a 38:1 gear to match the speed between the motor and the PM generator. The torque simulating the wind is applied to the PM generator by a DC motor. The test results show the inverter efficiency of $94.3\%$ at the rated power generating condition. The measured values show that the MPPT algorithm is working well. Overall reliability will be verified through the long-term site test.

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Investigation into Development of Transfer Type for Variable Lamination Manufacturing Process and Apparatus (단속형 재료공급식 가변적층 쾌속조형공정 및 장치 개발에 관한 연구)

  • Ahn, Dong-Gyu;Lee, Sang-Ho;Choi, Hong-Seok;Yang, Dong-Yol;Park, Seung-Kyo
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.95-105
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    • 2002
  • In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. However, RP technologies have disadvantageous characteristics according to their working principle: low building speed, high cost for introduction and maintenance of RP apparatus, stair-stepped surface and additional post processing. A new rapid prototyping process, as a transfer type of Variable Lamination Manufacturing by using expandable polystyrene room (VLM-ST), has been developed to reduce building lime. apparatus cost including the introduction and the maintenance and additional post-processing. The objective of this study is to propose a VLM-ST process and to develop an apparatus for implementation of the process. Design criteria of the apparatus are defined and the techniques arc proposed to satisfy the design criterion. In order to examine the efficiency and applicability of the developed process, various three-dimensional shapes, such as a world-cup logo. a knob shape, an extruded cross, a twisted shape, a character, Son-o-kong. a helical gear shaped and a scissor shape are fabricated on the apparatus in which unit shape layer (USL) was generated to build up each layer.

Comparative Study on the Several Types of Double-Acting Oleo-Pneumatic Shock Absorbers of Aircraft Part II. Numerical Analysis and Comparison (항공기 올레오식 2중 완충기 종류에 따른 특성 비교 연구 Part II. 수치해석 및 비교)

  • Jeong, Seon Ho;Lee, Cheol Soon;Kim, Jeong Ho;Cho, Jin Yeon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.11
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    • pp.951-966
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    • 2017
  • In this work, numerical analyses are carried out and the behaviors are investigated for three types of double-acting oleo-pneumatic shock absorbers along with the mathematical models proposed in the part I of this work. After presenting each numerical algorithm corresponding to each model, the numerical algorithms are implemented as user-subroutines in MSC/ADAMS commercial multi-body dynamic software. By using the developed user-subroutines, numerical studies are carried out for compression/stretch test as well as drop test. From the comparative studies, we investigated the salient feature of each double-acting oleo-pneumatic shock absorber. Results identifies that it is possible to increase the absorbing efficiency in accordance with the requirements for aircraft landing conditions.

Development of the Automatic Hauling Operation System by Three boats for Anchovy Boat Seine (기선권현망어업의 3척식 자동화 양망시스템 개발)

  • An, Young-Su;Jang, Choong-Sik;Lee, Myeong-Kyu
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.41 no.2
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    • pp.147-155
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    • 2005
  • This study was conducted in order to improve the automatic fishing operation system for anchovy boat seine by comparison with the fishing gear geometry and efficiency using the labor saving nets and the combined type net with midwater trawl. Field experiments were carried out to observe the geometry of nets and improve the fishing operation system by catcher boats. The vertical net opening of fore wing net, square, fore bag net and after bag net of the combined type net were varied in the range of 9.9~12.9. 16.2~28.2, 6.8~12.1 and 9.5~15.2m respectively, when the towing speed was 1.0m/sec and the distance between boats were 100m, 200m, 300m. The vertical net opening of the combined type nets was gradually decreased as function of with increasing the distance between catcher boats. Labor saving net which was maintained the net opening and towing depth stable was more suitable for the automatic hauling operation system by improvement of bag net rather than the combined type nets which was impossible in swallow depth and near to anchovy school. 3 boats hauling operation system of the labor saving net was carried out by crane with power block in 2 catcher boats for improvement of hauling operation and pushing equipment of anchovy cooking system in the processing boat for maintain more anchovy in dry frame. From the results of field experiments, 3 boats hauling operation system with power block and improved cooking system was very 3 boats hauling operation system with power block and improved cooking system was very useful and more practical as hauling time 20~35min and No. of fishermen 12~13 in comparison with the traditional system such as hauling time 30~50 min and No. of fishmen 28~38.

Design and Analysis of High-Speed Unmanned Aerial Vehicle Ground Directional Rectifying Control System

  • Yin, Qiaozhi;Nie, Hong;Wei, Xiaohui;Xu, Kui
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.4
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    • pp.623-640
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    • 2017
  • The full nonlinear equations of an unmanned aerial vehicle ground taxiing mathematical dynamic model are built based on a type of unmanned aerial vehicle data in LMS Virtual.Lab Motion. The flexible landing gear model is considered to make the aircraft ground motion more accurate. The electric braking control system is established in MATLAB/Simulink and the experiment of it verifies that the electric braking model with the pressure sensor is fitted well with the actual braking mechanism and it ensures the braking response speediness. The direction rectification control law combining the differential brake and the rudder with 30% anti-skid brake is built to improve the directional stability. Two other rectifying control laws are demonstrated to compare with the designed control law to verify that the designed control is of high directional stability and high braking efficiency. The lateral displacement increases by 445.45% with poor rectification performance under the only rudder rectifying control relative to the designed control law. The braking distance rises by 36m and the braking frequency increases by 85.71% under the control law without anti-skid brake. Different landing conditions are simulated to verify the good robustness of the designed rectifying control.

Development of the biodegradable octopus pot and its catch ability comparison with a Polyethylene (PE) pot (생분해문어단지의 제작과 Polyethylene (PE) 문어단지와의 어획 비교)

  • Cha, Bong-Jin;Lee, Gun-Ho;Park, Sung-Uk;Cho, Sam-Kwang;Lim, Ji-Hyun
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.47 no.1
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    • pp.10-17
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    • 2011
  • Biodegradable octopus pot was developed to reduce plastic pollution problem in the sea and fishing trouble between fishermen. It can be expect to recycle other wasted biodegrade fishing gear. Experimental fishing was carried out to understand the difference in fishing efficiency between Polyethylene (PE) octopus pots and biodegradable (Polybutylene Succinate and Polybutylene adipate-co-terephthalate) octopus pots which was tried to make in this study in the sea. There were caught by 237 numbers of fishing during the experimental period. Among the 237 numbers of fishing, 160 or 67.5% were PE pots which were more than the biodegradable pots. A comparison of the monthly catches between the PE pots and biodegradable pots shows that the catches were overall higher in the PE pots than in the other pots. The result is very similar with the comparison of total catches by each type of the pots. In terms of bycatch, the number of species, amount of catches and the number of fishing with bycatch were more significant in the biodegradable pots than in the PE pots.

Analysis of Contact Stiffness and Bending Stiffness according to Contact Angle of Curvic Coupling (곡률 커플링 접촉각에 따른 접촉 강성 및 굽힘 강성해석)

  • Yu, Yonghun;Cho, Yongjoo;Lee, Donghyun;Kim, Young-Cheol
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.23-32
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    • 2018
  • Coupling is a mechanical component that transmits rotational force by connecting two shafts. Curvic coupling is widely used in high-performance systems because of its excellent power transmission efficiency and easy machining. However, coupling applications change dynamic behavior by reducing the stiffness of an entire system. Contact surface stiffness is an important parameter that determines the dynamic behavior of a system. In addition, the roughness profile of a contact surface is the most important parameter for obtaining contact stiffness. In this study, we theoretically establish the process of contact and bending stiffness analysis by considering the rough surface contact at Curvic coupling. Surface roughness parameters are obtained from Nayak's random process, and the normal contact stiffness of a contact surface is calculated using the Greenwood and Williamson model in the elastic region and the Jackson and Green model in the elastic-plastic region. The shape of the Curvic coupling contact surface is obtained by modeling a machined shape through an actual machining tool. Based on this modeling, we find the maximum number of gear teeth that can be machined according to the contact angle. Curvic coupling stiffness is calculated by considering the contact angle, and the calculation process is divided into stick and slip conditions. Based on this process, we investigate the stiffness characteristics according to the contact angle.

Modeling and Simulation for a Tractor Equipped with Hydro-Mechanical Transmission

  • Choi, Seok Hwan;Kim, Hyoung Jin;Ahn, Sung Hyun;Hong, Sung Hwa;Chai, Min Jae;Kwon, Oh Eun;Kim, Soo Chul;Kim, Yong Joo;Choi, Chang Hyun;Kim, Hyun Soo
    • Journal of Biosystems Engineering
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    • v.38 no.3
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    • pp.171-179
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    • 2013
  • Purpose: A simulator for the design and performance evaluation of a tractor with a hydro-mechanical transmission (HMT) was developed. Methods: The HMT consists of a hydro-static unit (HSU), a swash plate control system, and a planetary gear. It was modeled considering the input/output relationship of the torque and speed, and efficiency of HSU. Furthermore, a dynamic model of a tractor was developed considering the traction force, running resistance, and PTO (power take off) output power, and a tractor performance simulator was developed in the co-simulation environment of AMESim and MATLAB/Simulink. Results: The behaviors of the design parameters of the HMT tractor in the working and driving modes were investigated as follows; For the stepwise change of the drawbar load in the working mode, the tractor and engine speeds were maintained at the desired values by the engine torque and HSU stroke control. In the driving mode, the tractor followed the desired speed through the control of the engine torque and HSU stroke. In this case, the engine operated near the OOL (optimal operating line) for the minimum fuel consumption within the shift range of HMT. Conclusions: A simulator for the HMT tractor was developed. The simulations were conducted under two operation conditions. It was found that the tractor speed and the engine speed are maintained at the desired values through the control of the engine torque and the HSU stroke.