• Title/Summary/Keyword: gas quenching

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A Study on Enhancement of Combustion Performance by Dilution of Hydrogen in Heavy-Duty Hydrogen Engine (수소기관의 수소연료의 희석에 의한 역화억제효과에 관한 연구)

  • KIM, S.Y.;KIM, Y.Y.;Kim, Y.T.;LEE, JONG T.
    • Journal of Hydrogen and New Energy
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    • v.15 no.4
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    • pp.348-354
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    • 2004
  • Hydrogen gas has several merits such as lower ignition energy, wide flammability and shorter quenching distance. It leads to high thermal efficiency but backfire occurrence. In this study, feasibility of expansion of BFL(Back-Fire Limit) equivalence ratio and combustion characteristics by a dilution of hydrogen fuel are experimently examined by using experimental heavy duty single cylinder hydrogen fueled engine. As results, it is found that BFL equivalence ratio is expanded to rich range and torque is increased.

Calculation of Pressure Rise in a Thermal-expansion Type Arc Chamber (열팽창 분사식 가스차단부의 소호실내 압력상승 계산)

  • Choi, Y.K.;Oh, Y.H.;Shin, Y.J.;Park, K.Y.;Kim, H.J.;Choulkov, V.V.
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.167-169
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    • 1998
  • Recently $SF_6$ gas circuit breakers utilizing the thermal-expansion principle are increasingly used in distribution power system. Active researches and developments have been conducted to reduce the size and weight, and to improve the interrupting performance of the circuit breakers. It was first developed a programme which could show the hot gas flowing into the thermal-expansion arc chamber. This programme, using so-called FLIC method basically, adopted 'Simplified Enthalpy Arc Model' which was somewhat modified to estimate the arc quenching process. The computation by it was compared with the measured results of the pressure rise in the chamber, and both showed fairly good agreement.

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A study on the engineering optimization for the commercial scale coal gasification plant (상용급 석탄가스화플랜트 최적설계에 관한 연구)

  • Kim, Byeong-Hyeon;Min, Jong-Sun;Kim, Jae-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.131.1-131.1
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    • 2010
  • This study was conducted for engineering optimization for the gasification process which is the key factor for success of Taean IGCC gasification plant which has been driven forward under the government support in order to expand to supply new and renewable energy and diminish the burden of the responsibility for the reduction of the green house gas emission. The gasification process consists of coal milling and drying, pressurization and feeding, gasification, quenching and HP syngas cooling, slag removal system, dry flyash removal system, wet scrubbing system, and primary water treatment system. The configuration optimization is essential for the high efficiency and the cost saving. For this purpose, it was designed to have syngas cooler to recover the sensible heat as much as possible from the hot syngas produced from the gasifier which is the dry-feeding and entrained bed slagging type and also applied with the oxygen combustion and the first stage cylindrical upward gas flow. The pressure condition inside of the gasifier is around 40~45Mpg and the temperature condition is up to $1500{\sim}1700^{\circ}C$. It was designed for about 70% out of fly ash to be drained out throughout the quenching water in the bottom part of the gasifier as a type of molten slag flowing down on the membrane wall and finally become a byproduct over the slag removal system. The flyash removal system to capture solid particulates is applied with HPHT ceramic candle filter to stand up against the high pressure and temperature. When it comes to the residual tiny particles after the flyash removal system, wet scurbbing system is applied to finally clean up the solids. The washed-up syngas through the wet scrubber will keep around $130{\sim}135^{\circ}C$, 40~42Mpg and 250 ppmv of hydrochloric acid(HCl) and hydrofluoric acid(HF) at maximum and it is turned over to the gas treatment system for removing toxic gases out of the syngas to comply with the conditions requested from the gas turbine. The result of this study will be utilized to the detailed engineering, procurement and manufacturing of equipments, and construction for the Taean IGCC plant and furthermore it is the baseline technology applicable for the poly-generation such as coal gasification(SNG) and liquefaction(CTL) to reinforce national energy security and create new business models.

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Development of Process Technology for Low Pressure Vaccum Carburizing (저압식 진공 침탄(LPC) 열처리 공정 기술 개발)

  • Dong, Sang-Keun;Yang, Jae-Bok
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.231-237
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    • 2004
  • Vacuum carburizing continues to gain acceptance as an alternative to atmosphere carburizing particularly in the car industry. The advantages of low-pressure carburization over atmospheric gas carburization is not only the creation of a surface entirely free of oxide and the environmentally friendly nature of these methods but also an improvement in deformation behaviour achieved by combining carburization with gas quenching, a reduction in batch times by increasing the carburization temperature, low gas and energy consumption and the prevention of soot to a large extent. In present study, an improved vacuum carburizing method is provided which is effective to deposit carbon in the surface of materials and to reduce cycle time. Also LPC process simulator was made to optimize to process controls parameters such as pulse/pause cycles of pressure pattern, temperature, carburizing time, diffusion time. The carburizing process was simulated by a diffusion calculation program, where as the model parameters are proposed with help the experimental results and allows the control of the carburizing process with good accordance to the practical results. Thus it can be concluded that LPC process control method based on the theoretical simulation and experimental datas appears to provide a reasonable tool for prototype LPC system.

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Effects of RF Pulsing on the Ionization Enhancement in Ionized Magnetron Sputtering (RF pulsing이 Ionized Magnetron Sputtering의 이온화율 향상에 미치는 효과)

    • Journal of the Korean Vacuum Society
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    • v.7 no.3
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    • pp.255-260
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    • 1998
  • The ionized magnetron sputtering is very useful in filling of small metal contact or via in ULSI processing with very high ionization upto 80% based on incoming flux ratio. But fairly high sputtering gas pressure is required to get high ionization, which instead gives low deposition rate and diverse incoming neutral's angular distribution. The electron quenching by heavily sputtered metals and gas rarefaction were considered the main causes of decreased ionization in this process. RF pulsing of sputtering power was proposed to solve those two problems. The results showed that 10㎳/10 ㎳ and 100㎳/100 ㎳ of on/off pulsings were optimal pulse conditions from OES measurements and also XRD of deposited Ag film showed distinct change of (111) to (200) preferred orientation. These results were analysed in a view point of neutral gas heating and cooling by high power sputtering.

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Effect of Quenchant Temperature on the Surface Residual Stress in Gas Carburized AISI 8620 Steel (가스침탄 처리한 AISI 8620 강에서 급냉제가 표면잔류응력에 미치는 영향)

  • Jang, C.G.;Hahn, J.H.;Hwang, N.M.;Kim, J.J.;Lim, B.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.2
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    • pp.27-32
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    • 1989
  • The effect of quenchant temperature on the surface residual stress was studied for AISI 8620 steel. Specimens were carburized at $900^{\circ}C$ in all case type furnace using a gas-base atmosphere of methanol cracked and liquefied petroleum gas, and then subjected to single reheat quenchant in oil or salt bath in the temperature range of $60^{\circ}C$ to $300^{\circ}C$. After carburizing and reheat Quenching, residual stress was measured by the hole drilling method. Experimental results showed that the surface residual stress was increased as the quenchant temperature was raised. This is in contrast to the fact that the formation of phase of low transformation strain such as bainite results in lower surface compressive stress. The greater compressive stress observed in specimens Quenched at higher temperature may be attributed to the shifting of the transformation start point farther from the surface, as was reported in other carburizing steels.

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Installation of Current Source Using LC Resonance Circuit for Arcing Experiments (아크계측 및 응용연구를 위한 LC공진회로 전류원 구축)

  • Kang, J.S.;Park, H.T.;Choe, W.J.;Lee, B.W.;Seo, J.M.
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.2113-2115
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    • 2000
  • It is necessary to install the arc generation facility in order to obtain the important technology for the design of breakers and switches, and for the improvement of their performance and reliability. With this facility, it is possible, to study the characteristics of Arc in air/gas/vacuum insulation environment. The facility briefly consists of capacitor bank which can charge enormous energy, an air-core reactor, experimental arc-chamber, and several measurement equipments. This facility can simulates the arc phenomena in breakers and switches by means of generating high currents. In order to study the arc phenomena in SF6 gas and vacuum and to test the quenching performance of the extinguishing chambers which are developing. we made experimental $SF_6$gas/vacuum chambers and measured several parameter's of chambers. And besides we visualized arc ignition and arc movement by means of high speed camera.

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Decomposition Process of CFC by Thermal Plasma (열플라즈마에 의한 CFC의 분해공정)

  • Cha, Woo-Byoung;Choi, Kyung-Soo;Park, Dong-Wha
    • Applied Chemistry for Engineering
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    • v.9 no.6
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    • pp.829-834
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    • 1998
  • Concerned with environmental issue, a new decomposition method for CFCs that caused the destruction of ozone layer was proposed. Using thermal plasma process, CFC113 decomposed completely. In order to quantify the tendency in decomposition and recombination of CFC113, thermodynamic equilibrium calculations were performed. The calculation was conducted with CFC113, $H_2$, $O_2$ at 1 atm and 300 K~5000 K. In the experiment, products which are generated after decomposition in the plasma were examined by varying reacting gases($H_2$, $O_2$) flow rates and the changes of inside diameters of quenching tubes. Decomposition products were analyzed using Gas Chromatograph. The results are very promising with a decomposition efficiency greater than 99.99%. As to CFC113/$H_2$=1/3, conversion to CO decreased with increasing $O_2$ ratio. When CFC113/$O_2$=1/1, 1/1.5 and 1/2, conversion to CO increases above $H_2$ ratio of 3. The change of CO conversion is not sensitive to power changes. As total flow rate increased, CO conversion was slightly decreased. When the inside diameter of the quenching tube was changed from 8mm into 4mm, CO conversion was increased due to enhanced quenching rate.

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Thermal Plasma Synthesis of Nano Composite Particles (열플라즈마에 의한 복합 나노 입자 제조)

  • Jeong, Min-Hee;Kim, Heon-Chang
    • Applied Chemistry for Engineering
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    • v.21 no.6
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    • pp.676-679
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    • 2010
  • Nano composite particles were synthesized from a bulk ZrVFe alloy ingot by transferred DC thermal plasma. Effects of plasma gas flow rate on the characteristics of the produced nano composite particles were investigated. The characteristics of the synthesized powder were analyzed by field scanning electron microscopy (FE-SEM), light scattering particle size analyzer (PSA), energy dispersive X-ray spectroscopy (EDS), X-ray diffractometer (XRD), and Brunauer-Emmett-Teller (BET) surface area analyzer. As the flow rate of plasma gas increased from 20 L/min to 40 L/min, the average particle size decreased from 91 nm to 55 nm, the particle size distribution became narrower, the surface area increased from $200\;m^2/g$ to $255\;m^2/g$, the particle composition was nearly unaffected, and the particle crystallinity was improved.

A Study on the Characteristics of Combustion for Substituting $CO_2\;for\;N_2$ in Combustion Air (연소용 공기중 $N_2$$CO_2$대체에 대한 연소특성 해석)

  • Kim, Han-Seok;Ahn, Kook-Young;Kim, Ho-Keun;Lee, Yun-Won;Lee, Chang-Eon
    • Journal of the Korean Society of Combustion
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    • v.7 no.4
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    • pp.29-35
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    • 2002
  • [$CO_2$] is a well-known greenhouse gas, which is the major source of global warming. Many researchers have studied to reduce $CO_2$ emission in combustion processes. The central method of low $CO_2$ emission is Oxygen/CxHy combustion. Theoretically Oxygen/CxHy combustion only produces $CO_2\;and\;H_2O$ and allows convenient recovery of $CO_2$. The combustion characteristics, flame stability, composition in the flame zone and temperature profile were studied experimentally for various compositions of oxidant by substituting $CO_2\;for\;N_2$ with the constant $O_2$ concentration. Results showed that flame became unstable due to the high heat capacity, low transport rate and strong radiation effect of $CO_2$ in comparison with those of $N_2$. The reaction zone was quenched and broadened, as the ratio of $CO_2\;to\;N_2$ was increased. The emission of NOx in flue gas decreased due to the decreased temperature of the reaction zone. As the conversion ratio of $CO_2\;to\;N_2$ was increased, the emission of CO and the higher temperature zone increased due to decrease of reaction rate by the a quenching effect.

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