• Title/Summary/Keyword: gap line

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Simulation of injection-compression molding for thin and large battery housing

  • Kwon, Young Il;Lim, Eunju;Song, Young Seok
    • Current Applied Physics
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    • v.18 no.11
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    • pp.1451-1457
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    • 2018
  • Injection compression molding (ICM) is an advantageous processing method for producing thin and large polymeric parts in a robust manner. In the current study, we employed the ICM process for an energy-related application, i.e., thin and large polymeric battery case. A mold for manufacturing the battery case was fabricated using injection molding. The filling behavior of molten polymer in the mold cavity was investigated experimentally. To provide an in-depth understanding of the ICM process, ICM and normal injection molding processes were compared numerically. It was found that the ICM had a relatively low filling pressure, which resulted in reduced shrinkage and warpage of the final products. Effect of the parting line gap on the ICM characteristics, such as filling pressure, clamping force, filling time, volumetric shrinkage, and warpage, was analyzed via numerical simulation. The smaller gap in the ICM parting line led to the better dimensional stability in the finished product. The ICM sample using a 0.1 mm gap showed a 76% reduction in the dimensional deflection compared with the normal injection molded part.

Roll-to-Roll Gravure Offset Printing System for Printed Electronics (인쇄전자를 위한 롤투롤 그라비아 옵셋 인쇄 장비)

  • Kim, Chung-Hwan;Choi, Byung-Oh;Ryu, Byung-Soon;Lim, Kyu-Jin;Lee, Myung-Hoon;Kim, Dong-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.461-466
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    • 2007
  • There has been a great interest in printing technology as a low cost and mass production method for the application of printed electronics such as printed TFT, solar cell, RFID Tag, printed battery, and so on. In this study, apparatuses of gravure-offset printing are developed for fine line-width/gap printing and examining pattern distortion occurred in gravure-offset printing process. The fine line-width/gap pattern shows that it is possible to make around 20 micro-meter line-width/gap printing patterns. Pattern distortion is modeled, and the amount and shape of the distortion are calculated by using commercial FEM code. The roll-to-roll printing system under development consists of unwinder/rewinder, two printing units, one coating unit, drying units, guiding unit, vision system, and other auxiliary devices. For multi-layer printing, the system is designed to be capable of printing two different materials.

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Design of the Miniaturized Ultra-WideBand(UWB) Filter of the Shorted Open Gap Ring Structure combined with the interdigital Line (단락 개방간극 링 구조와 인터디지틀 선로의 결합형 소형 초광대역 여파기 설계)

  • Oh, Seunghun;Kim, Koon-Tae;Kang, Seong-In;Lee, Jeong-Hyeok;Han, Jun-Hee;Kim, Hyeong-Seok
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1706-1711
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    • 2013
  • This paper presents the filter of a resonator comprising a shorted open gap ring(SOGR) and interdigital lines. The proposed filter has the ultra wideband characteristic operating from 3 GHz to 10.5 GHz. In order to achieve the remarkable improvement in the size-reduction of the overall filter structure, only one cell of the SOGR with the inter-digital lines is adopted. It is shown that this filter has the size of $18mm{\times}15mm$ using a metamaterial, the fractional bandwidth over 100%, the insertion loss much less than 1dB, an acceptable return loss performance in the results.

Study of Via-Typed Air-Gap for Logic Devices Applications below 45 nm Node

  • Kim, Sang-Yong;Kim, Il-Soo;Jeong, Woo-Yang
    • Transactions on Electrical and Electronic Materials
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    • v.12 no.4
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    • pp.131-134
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    • 2011
  • Back-end-of-line using ultra low-k (ULK; k < 2.5) has been required to reduce resistive capacitance beyond 45 nmtechnologies, because micro-processing units need higher speed and density. There are two strategies to manufacture ULK inter-layer dielectric (ILD) materials using an air-gap (k = 1). The former ULK and calcinations of ILD degrade the mechanical strength and induce a high cost due to the complication of following process, such as chemical mechanical polishing and deposition of the barrier metal. In contrast, the air-gap based low-k ILD with a relatively higher density has been researched on the trench-type with activity, but it has limited application to high density devices due to its high air-gap into the next metal layer. The height of air-gap into the next metal layer was reduced by changing to the via-typed air-gap, up to about 50% compared to that of the trench-typed air-gap. The controllable ULK was easily fabricated using the via-typed air-gap. It is thought that the via-type air-gap made the better design margin like via-patterning in the area with the dense and narrow lines.

A Method for Enhancing Data Transmission Performance in the Power-Line Communication Channel with Low-Voltage Surge Protective Devices (저압용 SPD가 설치된 전력선통신에서 데이터전송 성능 향상)

  • Choi, Jong-Min;Jeon, Tae-Hyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.2
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    • pp.78-85
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    • 2012
  • Low-Voltage power lines should equip surge protection devices which protect electronic equipments and human lives against lightning and abnormal voltages. Data transmission capacity of the power line is determined by frequency characteristics of the surge protective devices. To analyze the effects of surge protective devices on the data transmission performance, various combinations of installation methods are tested which include ZnO varistor elements that is compatible with class I, class II and class III. The result claims that ZnO varistor for class III is found to be one of the main factors that deteriorates the transmission performance. To overcome this problem a serial connection methed between Gap type SPD and ZnO varistor is proposed. With the proposed scheme, laboratory experimental results show that the data transmission performance can be improved up to 91.9[%] with proper SPD combination.

Terminal solid solubility of hydrogen of optimized-Zirlo and its effects on hydride reorientation mechanisms under dry storage conditions

  • Kim, Ju-Seong;Kim, Tae-Hoon;Kim, Kyung-min;Kim, Yong-Soo
    • Nuclear Engineering and Technology
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    • v.52 no.8
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    • pp.1742-1748
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    • 2020
  • TSSD, TSSP, and TSSP2 of hydrogen for optimized-Zirlo (Zirlo™) alloy were measured by DSC in the range of 53-457 wppm. Solvus curves of the TSSs are derived and proposed in this study. The results show that the temperature gap between TSSD and TSSP solvus lines of Zirlo™ are similar to those of other zirconium alloys, but another gap between the TSSD and TSSP2 line differs significantly. In particular, the TSSP2 solvus line becomes closer to the TSSD solvus line than to TSSP unlike Zircaloy-4, so ΔTTSSD-TSSP2 of Zirlo™ decreases with decreasing temperature. This implies that hydride reorientation can take place more significantly in Zirlo™ than in Zircaloy-4, and the limited temperature variation of 65 ℃ during the vacuum drying and the cooling-down process may not be sufficient to prevent the triggering of hydride reorientation in Zirlo™ cladding under long-term dry storage.

Comparison on Characteristics between air-gap type and gapless In transmission LA (송전선로 피뢰기 적용 및 외부 갭형과 갭레스형의 동작특성 비교)

  • You, Hee-Young;Kim, Jong-Chae;Kim, Byeong-Heon;Park, Yoon-Seok;Lee, Bong-Hee
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.347-348
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    • 2008
  • This paper presents the use of Line Surge Arresters on 154kV double circuit lines. The ouatge rate which is highly related to the tower footing resistance is showed during the last a few year. The general methods that have been adopted at lines also are introduced. Lightning performance of lines without and with line surge arrester is studied and compared. The characteristics between air-gap type and gapless type LSA also compared. Line surge arrester installation strategy is presented.

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Automatic Inspection of Assembly Tolerances of Cathod Ray Electron Guns by Vision Probe (비젼프로브를 이용한 CRT 전자총의 자동치수 검사)

  • Park, H.G.;Park, M.C.;Kim, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.28-34
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    • 1997
  • This paper describes an automatic measurement method for the in-line inspection of assembly tolerances of cathod ray electron guns. The method uses an optical microscope with a CCD camera as a probe. An automatic gap recognition algorthm with digital image processing and a new software autofocus algorithm based on using an optimal edge detector have been developed to improve the measuring accuracy. An inspection system has been proposed and practically implemented for in-line inspection to a real factory automation line. The inspection system consists of a gap inspection part and an eyelet. Total time consumed for inspecting all measuring items is about 10 seconds and the repeatability is below .+-. 5 .mu. m

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An Estimate of the Spark Plug Gap by Measuring Breakdown Voltage (방전전압 측정에 의한 점화플러그의 간극 추정)

  • Jeon, Chang-Sung;Kim, Jung-Il
    • Proceedings of the KIEE Conference
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    • 2005.11a
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    • pp.210-213
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    • 2005
  • This article describes an estimate method of the spark plug gap by measuring breakdown voltage. Breakdown voltage is the function of spark plug gap, pressure, temperature and humidify. However. It is dominated mainly by the spark plug gap. This technique is applied to in-line process test of the spark plug gap in automobile engine production. Breakdown voltage of normal spark plugs slightly scatters in ordinary conditions and if there is dust or burr in the gap, breakdown voltage gets lower. This technique saves repairing time for bad spark plug and attributes to improve the quality of automobile engine.

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Study on the Process Parameters for Laser Welding of Coaxial Circular Pipe Inner Flange (동축 파이프 이음부의 레이저용접 공정변수에 관한 연구)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don
    • Laser Solutions
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    • v.12 no.3
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    • pp.14-17
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    • 2009
  • The laser welding was performed for the flange joint of two overlapped coaxial circular pipes which serve as the inlet and connector pipes of STS 316L. The laser welding test finally resulted in a good penetration depth of 1.8 to 2.0 mm. On the way to get the good welding quality, two important parameters were found to be optimized. One is the focal positioning which is the offset of the laser beam focus to the exact welding seam line, which is more critical in the inner flange laser welding. When the beam spot size was deviated more than $200\;{\mu}m$ from the seam line, welding of two pipes is failed. The other is a gap size since a certain amount of gap is inevitable due to fabrication tolerance, or artificial allowances for smooth insertion of a pipe. However, it is required to restrict the gap allowance within 0.2mm to avoid undesirable undercut on a welding bead.

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