• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.68-69
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• 2014

Production of freeform concrete segments use various molds because of the unique shape of it unlike common concrete segments. As a result, the mold for freeform concrete segments cannot be reused. Therefor, cost overrun is occurred by needs of more time and manpower to produce the freeform concrete segments compared with common concrete segments. To prevent the cost overrun, a new production method for the freeform concrete segments is needed to develop and the requirements for it should be analyzed before. Therefor, the aim of this study is requirements analysis for production of freeform concrete segment. The requirements of production of freeform concrete segments and form for it is analyzed in this study. The result of this study would be used to suggest the new production method of freeform concrete segments.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.66-67
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• 2014

Design and construction of freeform building technologies are being implemented to reduce time and cost due to the development of materials and equipments. However, production of freeform concrete segments takes much more time and manpower than typical due to disposable mold and various shape. Therefore, manufacturing technology of freeform concrete segments need to be developed for securing economic and constructive feasibility. The objective of this study is development of efficient casting technology for freeform concrete segments in a short time. This technology includes details about the fluidity of concrete and the sectional shape of freeform concrete segments. And problem of cost and time can be solved. Also, mold can be reusable and freeform concrete segments will be produced quickly and accurately. After this study, productivity study for validation will continue through prototype development and example application.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.64-65
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• 2014

Recently freeform buildings which are free from simple shape are implemented depending on improvement of construction method. However, freeform buildings are spent more time and cost to materialize than typical form. Because molds for production of freeform shape cannot be reused. For these reasons, low productivity, delay of construction schedule and budget overflow are occurred. Thus, technology of molds need to be developed for manufacturing of freeform concrete segments. The objective of this study is manufacturing of freeform concrete segments using rod type mold. This technology can implement not only application to various shape but also mass production. Thus, problems of construction period, productivity and cost can be solved. After this study, productivity analysis should be continued through the field application.

• Journal of the Korea Institute of Building Construction
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• v.18 no.1
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• pp.89-98
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• 2018

Recently, the importance of the construction technology of the free-formed buildings is becoming more significant, as the interest and demand for the free-formed buildings are increasing. However, it takes much time and cost during the construction of free-formed buildings because the current construction technique of freeform concrete segments is manufactured by a formwork. Therefore, in this study, we suggested a new manufacturing process based on the LOM-type 3D printer for freeform concrete segments that can shorten construction time and reduce cost when constructing freeform concrete segments, and we also verified the feasibility of production process through mock-up test. The result shows that the suggested process shortened 47.8% of production time and saved 56.2% of cost compared to the existing steel formwork method. In conclusion, it is expected that the production method of freeform concrete segments using 3D printer will contribute to the improvement of productivity of freeform concrete segments construction and the activation of new construction method for free-formed building construction.