• Title/Summary/Keyword: force surface method

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Reliability Analysis of Caisson Type Breakwater using Load Surface (하중면을 이용한 케이슨식 방파제의 신뢰성해석)

  • Kim, Dong-Hyawn
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.21 no.3
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    • pp.209-215
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    • 2009
  • A new load surface method for reliability of caisson type breakwater was proposed. Linear functions for horizontal wave force and uplift force were estimated by using water level and wave height then they were applied to the reliability analysis of breakwater using first order reliability method(FORM). In the numerical example, sliding and overturning failure probability of caisson type breakwater were analyzed by using load surface and they were compared with those by Monte Carlo simulation.

A Study on the Comparison of Solderability Assessment

  • Salam, B.;Ekere, N.N.;Jung, J.P.
    • Journal of the Korean institute of surface engineering
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    • v.35 no.2
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    • pp.129-137
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    • 2002
  • The purpose of solderability assessment is to predict the effectiveness of soldering process. It is important for companies pursuing zero defects manufacturing because poor solderability is the major cause of two third of soldering failures. The most versatile solderability method is wetting balance method. However, there exist so many indices for wettability in the wetting balance test e.g. time to reach 2/3 values of maximum wetting force, tine to reach zero wetting force, maximum withdrawal force. In this study, three solderability assessment methods, which were the maximum withdrawal force, the wetting balance and the dynamic contact angle (DCA), were evaluated by comparing each other. The wetting balance technique measures the solderability by recording the forces exerted from the specimen after being dipped into the molten solder. Then the force at equilibrium state can be used to calculate a contact angle, which is known as static contact angles. The DCA measures contact angles occurred during advancing and withdrawing of the specimen and the contact angles are known as dynamic contact angles. The maximum withdrawal force uses the maximum force during withdrawal movement and then a contact angle can be calculated. In this study, the maximum withdrawal force method was found to be an objective index for measuring the solderability and the experiment results indicated good agreement between the maximum withdrawal force and the wetting balance method.

ADL Milling Characteristics for the Analysis of Cutting Force of Titanium Machining (티타늄 가공에서 절삭력 분석을 위한 ADL 밀링 가공특성)

  • Han, Jeong Sik;Jung, Jong Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.3
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    • pp.104-114
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    • 2022
  • The purpose of using coolant in machining is both to increase a tool life and also to prevent product deformation and thus, stabilize the surface quality by lubricating and cooling the tool and the machining surface. However, a very small amount of cutting mist should be used because chlorine-based extreme pressure additives are used to generate environmental pollutants in the production process and cause occupational diseases of workers. In this study, medical titanium alloy (Ti-6Al-7Nb) was subjected to a processing experiment by selecting factors and levels affecting cutting power in the processing of the Aerosol Dry Lubrication (ADL) method using vegetable oil. The machining shape was a slot to sufficiently reflect the effect of the cutting depth. As for the measurement of cutting force, the trend of cutting characteristics was identified through complete factor analysis. The factors affecting the cutting force of ADL slot processing were identified using the reaction surface analysis method, and the characteristics of the cutting force according to the change in factor level were analyzed. As the cutting speed increased, the cutting force decreased and then increased again. The cutting force continued to increase as the feed speed increased. The increase in the cutting depth increased the cutting force more significantly than the increase in the cutting speed and the feed speed. Through the reaction surface analysis method, the regression equation for predicting cutting force was identified, and the optimal processing conditions were proposed. The cutting force was predicted from the secondary regression equation and compared with the experimental value.

A Sealing Robot System for Cracks on Concrete Surfaces with Force Tracking Controller (다양한 형상의 콘크리트 표면 실링을 위한 로봇 시스템)

  • Cho, Cheol-Joo;Lim, Kye-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.5
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    • pp.374-381
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    • 2016
  • The sealing technique is widely used for repairing the cracks on the surface of concrete and preventing their expansion in the future. However, it is difficult to ensure the safety of the workers when sealing large structures in inconvenient working environments. This paper presents the development of a sealing robot system to seal various shapes of concrete surface in rough conditions for a long time. If the robot can maintain the desired contact force, the cracks can be completely sealed. An impedance force tracking controller with slope estimator is proposed to calculate the surface slope in real time using the robot position. It predicts the next point in order to prevent the robot from disengaging from the contact surface owing to quick slope changes. The proposed method has been verified by experimental results.

Effect of Surface Morphology and Adhesion Force on the Field Emisson Properties of Carbon Nanotube Based Cathode (탄소나노튜브 캐소드의 전계방출 특성에 대한 표면 형상과 부착력의 영향)

  • Jung, Hyuk;Cho, You-Suk;Kang, Young-Jin;Kim, Do-Jin
    • Korean Journal of Materials Research
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    • v.18 no.5
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    • pp.277-282
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    • 2008
  • The effects of the field emission property in relation to the surface morphology and adhesion force were investigated. The single-wall-nanotube-based cathode was obtained by use of an in-situ arc discharge synthesis method, a screen-printing method and a spray method. The morphologies of the formed emitter layers were very different. The emission stability and uniformity were dramatically improved by employing an in-situ arc discharge synthesis method. In this study, it was confirmed that the current stability and uniformity of the field emission of the cathode depend on the surface morphology and adhesion force of the emitters. The current stability of the field emission device was also studied through an electrical aging process by varying the current and electric field.

Free Surface Suction Force Acting on a Submerged Slender Body Moving Beneath a Free Surface (자유수면 밑을 전진하는 세장체에 작용하는 수면흡입력의 추정)

  • Yoon, Bum-Sang;Trung, Dam Vam
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.6
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    • pp.688-698
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    • 2009
  • In this paper, the steady lift force acting on a slender body moving beneath regular wave systems of arbitrary wavelengths and directions of propagation is considered. The momentum conservation theorem and the strip method are used to obtain the hydrodynamic forces acting on the body and affecting its motions on the assumption that the body is slender. In order to obtain the vertical steady force acting on it, or the free surface suction force, the second-order hydrodynamic forces caused by mutual interactions between the components of the first-order hydrodynamic forces are averaged over time. The validity of the method is tested by comparison of the calculated results with experimental data and found to be satisfactory. Through some parametric calculations performed for a typical model, some useful results are obtained as to the depth of submergence of the body, wavelengths, directions, etc.

Analysis of the Effects of Cutting Force and Surface Roughness in the Cutting Conditions of Plasma Source Ion Implantation Tools (플라즈마 이온주입 공구의 가공조건이 절삭력과 표면 거칠기에 미치는 영향 분석)

  • Kang, Seong-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.755-760
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    • 2012
  • In this study, three dimensional cutting force components and surface roughness appeared in high speed cutting by using tungsten carbide endmill tools implanted ion or not found mutual relations through several analysis of statistical dispersion. It is showed that cutting force(Fx) is affect with spindle speed and feed rate, cutting force(Fy) is affect with spindle speed and ion implantation time and cutting force(Fz) is affect with feed rate in interaction through the statistical method of ANOVA of cutting force and surface roughness, it is analyzed that it is affected of spindle speed and feed rate in surface roughness.

Experimental study to determine the optimal tensile force of non-open cut tunnels using concrete modular roof method

  • Jung, Hyuk-Sang;Kim, Jin-Hwan;Yoon, Hwan-Hee;Sagong, Myung;Lee, Hyoung-Hoon
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.229-236
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    • 2022
  • In this study, a model experiment and field experiment was conducted to introduce the optimal tensile force when constructing a non-open cut tunnel according to the ground conditions of sandy soil. CMR (Concrete Modular Roof) method is economical because of the high precision and excellent durability, and corrosion resistance, and the inserted parts can be used as the main structure of a tunnel. In addition the CMR method has a stable advantage in interconnection because the concrete beam is press-fitted compared to the NTR (New Tubular Roof) method, and the need for quality control can be minimized. The ground conditions were corrected by adjusting the relative density of sandy soil during the construction of non-open cut tunnels, and after introducing various tensile forces, the surface settlement according to excavation was measured, and the optimal tensile force was derived. As a result of the experiment, the amount of settlement according to the relative density was found to be minor. Furthermore, analysis of each tensile force based on loose ground conditions resulted in an average decrease of approximately 22% in maximum settlement when the force was increased by 0.8 kN per segment. Considering these results, it is indicated that more than 2.0 kN tensile force per segment is recommended for settlement of the upper ground.

NUMERICAL SIMULATION OF FLOWS INDUCED BY WALL ADHESION (벽면흡착에 의해 야기되는 유동 수치해석)

  • Myong, H.K.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.2-5
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    • 2011
  • This paper presents a numerical study on multiphase flows induced by wall adhesion The CSF(Continuum Surface Force} model is used for the calculation of the surface tension force and implemented in an in-house solution code(PowerCFD). The present method(code) employs an unstructured cell-centered method based on a conservative pressure-based finite-volume method with volume capturing method(CICSAM) in a volume of fluid(VOF) scheme for phase interface capturing As an application of the present method, the effects of wall adhesion are numerically simulated with the CSF model for a shallow pool of water located at the bottom of a cylindrical tank. Two different cases are computed, one in which the water wets the wall and one in which the water does not wet the wall. It is found that the present method simulates efficiently and accurately surface tension-dominant multiphase flows induced by wall adhesion.

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Machined Surface Prediction and Experimental Verification for Virtual Machining CAM System (실가공형 CAM 시스템의 구현을 위한 가공면 예측 및 실험검증)

  • 정대혁;서석환
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.3
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    • pp.247-258
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    • 1999
  • With the contemporary CAD/CAM system, where the tool path is generated and verified purely based on the geometric operation, geometric accuracy of the machined surface cannot be guaranteed dut to the cutting mechanics, meaning that the cutting mechanics should be incorporated in some fashion. In this paper, we incorporate the instantaneous cutting force and the tool deflection phenomena in predicting the machined surface for the finish-cut and milling operation. For the given NC dat including cutting conditions, the developed algorithm computes cutting force and deflection amount along the tool trajectory, and outputs the 3D graphic model of the machined surface together with error analysis. The validity and accuracy of the presented method has been tested by the actual cutting experiments. Experimental results and accuracy enhancement method together with implementing architecture of the VMCS (Virtual Machining CAM System) are discussed in the paper.

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