• Title/Summary/Keyword: foam-concrete

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An Experimental Study on the Characteristic of Compressive Strength in Lightweight Mortar Using Foam Agent (기포제 혼입 경량모르타르의 압축강도 특성에 관한 실험적 연구)

  • Yoo Byung Il;Lee Sung Bok;Jang Ui Soon;Lee Han Seung;Yeon Gyu Bong;Bae Kyu Woong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.684-687
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    • 2004
  • The purpose of this study is to obtain basic data on the properties of the development of lightweight mortar contained foam agent for various applications in the field. In the experiment, as a result of measurement the specific gravity by the change of the W/C and the foam agent into a variable and measuring the compressive strength of mortar, specific gravity checked that a compressive strength therefore increased. Mortar is using lightweight foam agent having the change of specific gravity, the water cement ratio $50\%,\;40\%,\;30\%$. This paper present extensive data on the characteristics of strength of the lightweight mortar and also presents the mechanical characteristics of the lightweight according to specific gravity.

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Carbon-capture Performance of foam Concrete Using Stainless Steel Slag (스테인리스 스틸 AOD 슬래그를 이용한 폼 콘크리트의 탄소포집 성능)

  • Kim, Byung Jun;Yoo, Sung Won;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.4
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    • pp.18-25
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    • 2020
  • The purpose of this study is to investigate the mechanical and carbon-capture properties of foam concrete containing stainless steel argon oxygen decarbonization(AOD) slag. AOD slag was used as a binder, and foam concrete having a foaming ratio of 69 ± 0.5 % and a slurry density of 573.2 to 578.6 kg / ㎥ was produced. In order to examine the effect of carbonation, blended specimen was cured by two types : normal curing and CO2 curing. As a result of the experiment, the specimens incorporating AOD slag showed higher compressive strength than Plain after CO2 curing. According to the analysis of the image of foam concrete, it was confirmed that the ST30 has a lower total pore volume and average pore size than plain, resulting in high compressive strength. The SEM analysis confirmed the formation of calcite by carbonation of AOD slag. Through the thermogravimetric analysis, the increase of CO2 uptake was confirmed by the incorporation of AOD slag. Foam concrete has a higher porosity than normal concrete, so it is expected that carbon-capture performance can be improved by using a AOD slag.

Mix Design and Characteristics of Compressive Strengths for Foam Concrete Associated with the Application of Bottom Ash (Bottom Ash를 사용한 기포콘크리트의 배합 설계 및 압축강도 특성)

  • Kim, Sang-Chel;Ahn, Sang-Ku
    • Journal of the Korea Concrete Institute
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    • v.21 no.3
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    • pp.283-290
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    • 2009
  • Differently from fly ash, the bottom ash produced from thermoelectric power plant has been treated as an industrial waste matter, and almost reclaimed a tract from the sea. If this waste material is applicable to foam concrete as an aggregate owing to its light-weight, however, it may be worthy of environmental preservation by recycling of waste material as well as reducing self-weight of high-rising structure and horizontal forces and deformations of retaining wall subject to soil pressure. This study has an objective of evaluating the effects of application of bottom ash on the mechanical properties of foam concrete. Thus, the ratio of bottom ash to cement was selected as a variable for experiment and the effect was measured in terms of unit weight of concrete, air content, water-cement ratio and compressive strength. It can be observed from experiments that the application ratios have different effects on the material parameters considered in this experiment, thus major relationships between application ratio and each material parameter were finally introduced. The result of this study can be applied to decide a mix design proportion of foam concrete while bottom ash is used as an aggregate of the concrete.

Development of a Large 3D printer for Manufacturing Form-Liner and Protective Skin of Concrete Structures

  • Jang, Jungsik;Hong, Kee-Jeung
    • International Journal of Internet, Broadcasting and Communication
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    • v.12 no.3
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    • pp.74-86
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    • 2020
  • This study discussesresearch and development of large-sized 3D printers that can be applied to construction and civil engineering for various designs of protective casing on foam liner for concrete exteriors. The consistent use of concrete represents the current surroundings. However, concrete exteriors in Korea have not considered the regional characteristics, but the concrete has been poured solely for economical aspects for the last decade or two. There are many cases of poor installation and not enough design development projects to correct it. This study was conducted to apply various patterns, regional characteristics, and 3D printing for protective casing design for foam liner to create various designs for the concrete walls. Therefore, we started researching on a large 3D printer, and designed and developed this system. Considering the chronological process, the properties of concrete structures were identified, the application of designs for concrete in Korea and abroad and the 3D printing materials for the protective casing were surveyed and analyzed, and a stereotype was produced in the first year to study designs for the beauty of concrete surfaces. In the second year, images of regional characteristics were gathered, design ideas for regional promotion were derived, virtual images were produced along with design modeling to simulate the appearances, and verify the effect of application and promotion. Finally, in the third year, the 3D printer for concrete foam liner was constantly improved to analyze the 3D printing program and the various library elements to complete an actual large-sized 3D printer.

The Properties of Foamed Concrete Slurry Using Bottom Ash According to the Methods of Mixing of Foam (기포혼입방법에 따른 바텀애쉬를 사용한 기포 콘크리트의 특성)

  • Kang Cheol;Kang Gi Woong;Kawg Eun Gu;Cho Sung Hyun;Kwon Gi Ju;Kim Jin Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.529-532
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    • 2004
  • As the purpose of this study is a research of series to obtain fundamental data on the development of the product of foamed concrete using bottom ash for various applications in the field, the main purpose is the light weight of product of concrete. In this experiment, method of mixing of foam is very important because it control specific gravity and strength of the product. As the test results, it was found that regardless of mixing method the grower the concentration of foaming agent the lower the specific gravity and the compressive strength of the specimen especially pre-foaming method. From a strength point of view, we knew that mix-foaming method and steam curing is efficient to obtain a adequate compressive strength of foamed concrete.

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Engineering Properties of Sound Absorbing Foamed Concrete Using Bottom Ash Depending on Mix Factors (배합요인에 따른 바텀애시 미분말을 사용한 흡음형 기포콘크리트의 공학적 특성)

  • Kim, Jin-Man;Kang, Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.63-70
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    • 2009
  • This study is part of an ongoing research project on the development of a sound-absorbing lightweight foamed concrete manufactured by a hydro-thermal reaction between silica and calcium. As the silica source, pulverized bottom ash was used, and as several cementitious powders of ordinary portland cement, alumina cement and calcium hydroxide were used. Manufacture of foamed concrete was accomplished using the pre-foaming method to make a continuous pore system, which is the method of making the foam by using a foaming agent, then making the slurry by mixing the foam, water, and powders. The experiment factors are W/B, foam agent dilution ratio, and foam ratio, and test items are compressive strength, dry density, void ratio, and absorption rate, as evaluated by NRC. The experiment results showed that the sound absorption of lightweight foamed concrete satisfied NRC requirements for the absorbing materials in most of the experiments. It is thus concluded that foam ratio was the most dominant factor, and significantly affected all properties of lightweight foamed concrete in this study. W/B rarely affected total void ratio and continuous void ratio as well as compressive strength, and dry density and foam agent dilution ratio also had little effect onalmost all properties. The analysis of the correlation between NRC, absorption time, continuous void ratio, and absorption time showed that the interrelationship of the continuous void ratio was high.

Field Applicability and Manufacturing of Foam Concrete as Filler with the Low-strength and High-flow for Repair System of Ground Subsidence (지반 함몰 복구용 저강도·고유동 충전재로서 기포콘크리트 연구 및 현장적용)

  • Ma, Young;Kim, Beom-Seok;Woo, Yang-Yi;Jung, Kyung-Hun;Song, Hun-Young
    • Resources Recycling
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    • v.29 no.1
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    • pp.43-52
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    • 2020
  • The objectives of this study were to identify the optimal mix of foam concrete with the low-strength and high-flow for the repairing ground subsidence situation emergently by utilizing a large amount of industrial by-products and evaluate the possibility by applying it to the site. The factors of the experiment were the mixing ratio of mixing water and a foaming agent and the mixing ratio of foam over paste volume. The optimal mix identified by the experiment was applied to the field and basic properties were evaluated. The results of the experiment showed that the optimal mixing ratio of mixing water and the foaming agent was 10%. Moreover, when the mixing ratio of pre-foam over paste volume was 170%, it satisfied the target. However, to ensure stable quality when applying to the field, the foam mixing ratio was set 140% for the field application. The field application test of foam concrete with the low-strength and high-flow using an eco-friendly binder satisfied all target performances. Therefore, the possibility of using it as a mixture and construction method for a ground repair system is confirmed. However, there was a quality deviation between the upper part and the lower part due to the separation between foam and paste. Consequently, further studies are needed to improve it.

Chracteristics of Cement Mortar Mixed with Incinerated Urban Solid Waste (도시 쓰레기 소각재를 혼입한 시멘트 모르타르의 특성)

  • Chang, Chun-Ho
    • Journal of Environmental Science International
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    • v.19 no.5
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    • pp.639-646
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    • 2010
  • Differently from fly ash, the bottom ash produced from incinerated urban solid waste has been treated as an industrial waste matter, and almost reclaimed a tract form the sea. If this waste material is applicable to foam concrete as an fine aggregate, however, it may be worthy of environmental preservation by recycling of waste material as well as reducing self-weight of high-rising structure and long-span bridge. This research has an objective of evaluating the effects of application of bottom ash on the mechanical properties of foam concrete. Thus, the ratio of bottom ash to cement was selected as a variable for experiment and the effect was tested by compression strength, flexural strength, absorption ratio, density, expansion factor. It can be observed from experiments that the application ratios have different effects on the material parameters considered in this experiment, thus major relationship between application ratio and each material parameter were finally introduced. The result of this study can be applied to decide a optimal mix design proportion of foam light-weight concrete while bottom ash is used as an fine aggregate of the concrete.

Study on physical performance of lightweight foam concrete using oyster shells according to unit cement content (굴 패각을 사용한 경량기포 콘크리트의 단위시멘트량에 따른 물리적 성능에 관한 연구)

  • Hong, Snag-hun;Shin, Joung-Hyeon;Shin, Dong-uk;Kim, Bong-Joo;Jung, Ui-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.102-103
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    • 2020
  • Research for heat insulation of buildings is being carried out, in which a heat exchange barrier is used around the openings and balcony parts as a method for heat exchange blocks. However, the preparation for a fire is inadequate. In order to improve the EPS used as a heat exchange barrier in an attempt to solve this, there is a study on lightweight foamed concrete, but as the amount of EPS used for strengthening fire resistance increases, it becomes lower. There is no strength applied to buildings, and also. There is a limit to the amount of EPS used. In the study, we use oyster shells to secure the EPS replacement rate limit of lightweight Foamed concrete, and try to measure the change of physical properties depending on the unit cement content.

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Stress-Strain Model in Compression for Lightweight Concrete using Bottom Ash Aggregates and Air Foam (바텀애시 골재와 기포를 융합한 경량 콘크리트의 압축 응력-변형률 모델)

  • Lee, Kwang-Il;Mun, Ju-Hyun;Yang, Keun-Hyeok;Ji, Gu-Bae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.216-223
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    • 2019
  • The objective of this study is to propose a reliable stress-strain model in compression for lightweight concrete using bottom ash aggregates and air foam(LWC-BF). The slopes of the ascending and descending branches in the fundamental equation form generalized by Yang et al. were determined from the regression analyses of different data sets(including the modulus of elasticity and strains at the peak stress and 50% peak stress at the post-peak performance) obtained from 9 LWC-BF mixtures. The proposed model exhibits a good agreement with test results, revealing that the initial slope decreases whereas the decreasing rate in the stress at the descending branch increases with the increase in foam content. The mean and standard deviation of the normalized root-square mean errors calculated from the comparisons of experimental and predicted stress-strain curves are 0.19 and 0.08, respectively, for the proposed model, which indicates significant lower values when compared with those(1.23 and 0.47, respectively) calculated using fib 2010 model.