• Title/Summary/Keyword: finite element numerical simulations

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Analysis of Densification Behavior of Magnesium Powders in Extrusion using the Critical Relative Density Model (임계상대밀도모델을 이용한 마그네슘분말의 압출공정 치밀화 거동)

  • Yoon, Seung-Chae;Chae, Hong-Jun;Kim, Taek-Soo;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.16 no.1
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    • pp.50-55
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    • 2009
  • Numerical simulations of the powder extrusion need an appropriate pressure-dependent constitutive model for densification modeling of the magnesium powders. The present research investigated the effect of representative powder yield function of the critical relative density model. We could obtain reasonable physical properties of pure magnesium powders using cold isostatic pressing. The proposed densification model was implemented into the finite element code. The finite element analysis was applied to simulation of powder extrusion of pure magnesium powder in order to investigate the densification and processing load at room temperature.

Analysis of Valvetrain Dynamics of an Internal Combustion Engine with Elastic Deformation of the Components (부품의 탄성변형을 고려한 내연기관 밸브트레인 동역학 해석)

  • Lee, Ki-Su
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.4
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    • pp.63-71
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    • 2009
  • The elastic effects of the valve train components are analyzed by using the finite element models of the rocker arm and valve. The whole equations of motion of the valvetrain of an internal combustion engine formulated by finite element techniques are solved by imposing the contact conditions with the augmented Lagrange multiplier method. The velocity and acceleration constraints as well as the displacement constraints are imposed on the contact points. The numerical simulations show that, even if the magnitude of the elastic deformation of the components is very small, it may have large effects on the valvetrain dynamics of a high-speed engine.

Quality Improvement for Crimping Process of Electrical Connector Using FEM Analysis (유한요소해석을 통한 전기 커넥터의 압착 품질 향상)

  • Yin, Z.H.;Park, J.G.;Choi, H.S.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.229-235
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    • 2009
  • This paper covers finite element simulations to evaluate the terminal crimping process of automobile electrical connector. Crimping is a classical technology process to ensure the electrical and the mechanical link between a wire and a terminal. Numerical modeling of the process is helpful to choose and to optimize the dimensions of the crimping part of the connector. In this paper, we discuss a 2D simulation of the crimping process, using explicit finite element methods (ABAQUS/Explicit) and we compare the results with experimental data from the industrial process of crimping (crimping height, crimping width and compressibility). The explicit method is preferred for the modeling of multi-contact problems, in spite of the quasi-static process of crimping. As compared with CAE analysis, a performance improvement makes certain of the truth of the matter.

Numerical Analysis for Hydrodynamic Performance of OWC Devices with Multiple Chambers in Waves

  • Kim, Jeong-Seok;Nam, Bo Woo
    • Journal of Ocean Engineering and Technology
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    • v.36 no.1
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    • pp.21-31
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    • 2022
  • In recent years, various studies have been conducted on oscillating-water-column-type wave energy converters (OWC-WECs) with multiple chambers with the objective of efficiently utilizing the limited space of offshore/onshore structures. In this study, a numerical investigation based on a numerical wave tank was conducted on single, dual, and triple OWC chambers to examine the hydrodynamic performances and the energy conversion characteristics of the multiple water columns. The boundary value problem with the Laplace equation was solved by using a numerical wave tank based on a finite element method. The validity of the current numerical method was confirmed by comparing it with the measured data in the previous experimental research. We undertook a series of numerical simulations and observed that the water column motion of sloshing mode in a single chamber can be changed into the piston motion of different phases in multiple OWC chambers. Therefore, the piston motion in the multiple chambers can generate considerable airflow at a specific resonant frequency. In addition, the division of the OWC chamber results in a reduction of the time-dependent variability of the final output power from the device. As a result, the application of the multiple chambers leads to an increase of the energy conversion performance as well as a decrease of the variability of the wave energy converter.

Determination of Thermal Contact Conductance of an Injection Mold Assembly for the Prediction of Mold Surface Temperature

  • Lee, Ki-Yeon;Kim, Kyeong-Min;Park, Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.1008-1012
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    • 2012
  • Injection molds are fabricated by assembling a number of plates in which mold core and cavity components are inserted. The assembled structure causes a number of contact interfaces between each component where the heat transfer is affected by the thermal contact resistance. However, the mold assembly has been treated as a one body in numerical analyses of injection molding, which has a limitation in predicting the mold temperature distribution during the molding cycle. In this study, a numerical approach that considers the thermal contact effect is proposed to predict the heat transfer characteristics of an injection mold assembly. To find the thermal contact conductance between the mold core and plate, a number of finite element (FE) simulations were performed with the design of experiment (DOE) and statistical analysis. Thus, the heat transfer analyses using the obtained conductance values can provide more reliable results than conventional one-body simulations.

A Numerical Study on Dynamic Characteristics of a Catenary

  • Kim, Jung-Soo;Kim, Woonkyung M.;Kim, Jeung-Tae;Lee, Jae-Won
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.860-869
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    • 2003
  • Dynamic characteristics of a catenary that supplies electrical power to high-speed railway is investigated. The catenary is a slender structure composed of repeating spans. Each span is in turn composed of the contact and messenger wires connected by the hangers in regular intervals. A finite element based dynamic model is developed, and numerical simulations are performed to determine the dynamic characteristics of the catenary The influence of the structural parameters on the response characteristics is investigated. The structural parameters considered include tension on the contact and messenger wires, stiffness of the hangers, and the hanger and span spacing. The hanger characteristics are found to be the dominant factors that influence the overall dynamic characteristics of the catenary.

Cold expansion effect on the fatigue crack growth of Al 6082: numerical investigation

  • Aid, Abdekrim;Semari, Zahar;Benguediab, Mohamed
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.225-235
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    • 2014
  • Cold expansion is an efficient way to improve the fatigue life of an open hole. In this paper, three finite element models have been established to bind the crack growth from an expanded hole and simulated. Expansion and its degree influence are studied using a numerical analysis. Stress intensity factors are determined and used to evaluate the fatigue life. Residual stress field is evaluated using a nonlinear analysis and superposed with the applied stresses field in order to estimate fatigue crack growth. Experimental tests are conducted under constant loading. Results of this investigation indicate expansion and its degree are beneficial to fatigue life and a good agreement was observed between FEM simulations and experimental results.

Numerical Study for Effects of Density-Stratification on Wake Behind a Sphere (구 후류에 미치는 유동장 밀도 성층화 영향 전산 해석)

  • Lee, Sung-Su;Yang, Kyung-Soo;Park, Chan-Wook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.5
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    • pp.553-559
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    • 2004
  • Stratified flow past a three-dimensional obstacle such as a sphere has been a long-lasting subject of geophysical, environmental and engineering fluid dynamics. In order to investigate the effect of the stratification on the near wake, in particular, the unsteady vortex formation behind a sphere, numerical simulations of stratified flows past a sphere are conducted. The time-dependent Navier-Stokes equations are solved using a three-dimensional finite element method and a modified explicit time integration scheme. Laminar flow regime is considered, and linear stratification of density is assumed under Bossiness approximation. The computed results include the characteristics of the near wake and the unsteady vortex shedding. With a strong stratification, the separation on the sphere is suppressed and the wake structure behind the sphere becomes planar, resembling that behind a vertical cylinder.

A Numerical Study of Formation of Unsteady Vortex behind a Sphere in Stratified Flow (층상류 속에 있는 구 후류의 비정상 와류 형성에 관한 수치 해석)

  • Lee, Seung-Su;Yang, Kyung-Soo
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.715-720
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    • 2000
  • Stratified flow past a three-dimensional obstacle such as a sphere has been a long-lasting subject of geophysical, environmental and engineering fluid dynamics. In order to investigate the effect of the stratification on the near wake, in particular, the unsteady vortex formation behind a sphere, numerical simulations of stratified flows past a sphere are conducted. The time-dependent Navier-Stokes equations are solved using a three-dimensional finite element method and a modified explicit time integration scheme. Laminar flow regime is considered and linear stratification of density is assumed under Boussinesq approximation. The computed results include the characteristics of the near wake and the unsteady vortex shedding. With a strong stratification, the separation on the sphere is suppressed and the wake structure behind the sphere becomes planar, resembling that behind a vertical cylinder.

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Numerical Simulations of the Moisture Movement in Unsaturated Bentonite Under a Thermal Gradient

  • Park, J.W.;K. Chang;Kim, C.L.
    • Nuclear Engineering and Technology
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    • v.33 no.1
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    • pp.62-72
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    • 2001
  • The one-dimensional finite element program was developed to analyze the coupled behavior of heat, moisture, and air transfer in unsaturated porous media. By using this program, the simulation results were compared with those from the laboratory infiltration tests under isothermal condition and temperature gradient condition, respectively. The discrepancy of water uptake was found in the upper region of a bentonite sample under isothermal condition between numerical simulation and laboratory experiment. This indicated that air pressure was built up in the bentonite sample which could retard the infiltration velocity of liquid. In order to consider the swelling phenomena of compacted bentonite which cause the discrepancy of the distribution of water content and temperature, swelling and shrinkage factors were incorporated into the finite element formulation. It was found that these factors could be effective to represent the moisture diffusivity and unsaturated hydraulic conductivity due to volume change of bentonite sample.

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