Browse > Article
http://dx.doi.org/10.7735/ksmte.2012.21.6.1008

Determination of Thermal Contact Conductance of an Injection Mold Assembly for the Prediction of Mold Surface Temperature  

Lee, Ki-Yeon (Graduate School of NID Fusion Technology, Seoul National University of Science and Technology)
Kim, Kyeong-Min (Graduate School of NID Fusion Technology, Seoul National University of Science and Technology)
Park, Keun (Department of Mechanical System Design Engineering, Seoul National University of Science and Technology)
Publication Information
Journal of the Korean Society of Manufacturing Technology Engineers / v.21, no.6, 2012 , pp. 1008-1012 More about this Journal
Abstract
Injection molds are fabricated by assembling a number of plates in which mold core and cavity components are inserted. The assembled structure causes a number of contact interfaces between each component where the heat transfer is affected by the thermal contact resistance. However, the mold assembly has been treated as a one body in numerical analyses of injection molding, which has a limitation in predicting the mold temperature distribution during the molding cycle. In this study, a numerical approach that considers the thermal contact effect is proposed to predict the heat transfer characteristics of an injection mold assembly. To find the thermal contact conductance between the mold core and plate, a number of finite element (FE) simulations were performed with the design of experiment (DOE) and statistical analysis. Thus, the heat transfer analyses using the obtained conductance values can provide more reliable results than conventional one-body simulations.
Keywords
Finite element analysis; Heat transfer analysis; Injection mold; Thermal contact conductance; Thermal contact resistance; Design of experiment (DOE);
Citations & Related Records
Times Cited By KSCI : 3  (Citation Analysis)
연도 인용수 순위
1 Yao, D., Chen, S. C., and Kim, B., 2008, "Rapid Thermal Cycling of Injection Molds: An Overview on Technical Approaches and Applications," Adv. Polym. Technol., Vol. 27, No. 4, pp. 233-255.   DOI   ScienceOn
2 Park, K., Sohn, D. H., and Cho, K. H., 2010, "Eliminating Weldlines of an Injection Molded Part with the Aid of High-frequency Induction Heating," J. Mech. Sci. Tech., Vol. 24, No. 1, pp. 149-1520.   과학기술학회마을   DOI   ScienceOn
3 Chiang, H. H., Hieber, C. A., and Wang, K. K., 1991, "A Unified Simulation of the Filling and Postfilling Stages in Injection Molding, Part I: Formulation," Polym. Engng. Sci., Vol. 31, No. 2, pp. 116-124.   DOI
4 Kwon, T. H., 1989, "Mold Cooling System Design using Boundary Element Method," Trans. ASME J. Engng. Indust., Vol. 110, No. 4, pp. 348-394.
5 Lin, Y. W., Li, H. M., Chen, S. C., and Shen, C. Y., 2005, "3D Numerical Simulation of Transient Temperature Field for Lens Mold Embedded with Heaters," Int. Comm. Heat Mass Transf., Vol. 32, No. 9, pp. 1221-1230.   DOI   ScienceOn
6 Cooper, M. G., Mikic, B. B., and Yovanovich, M. M., 1969, "Thermal Contact Conductance," Int. J. Heat Mass Transf., Vol. 12, No. 3, pp. 279-300.   DOI   ScienceOn
7 Kim, K. M., Lee, K. Y., Sohn, D. H., and Park, K., 2011, "Investigation into Heat Transfer Characteristics of an Injection Mold by Considering Thermal Contact Resistance," Trans. Mater. Process., Vol. 20, No. 1, pp. 29-35.   DOI   ScienceOn
8 Sohn, D. H., Kim, K. M., and Park, K., 2011, "Thermal-fluid Coupled Analysis for the Injection Molding Process by Considering the Thermal Contact Resistance," Trans. of the KSME (A), Vol. 35, No. 12, pp. 1627-1633.   과학기술학회마을   DOI   ScienceOn
9 Holman, J. P., 1997, Heat Transfer, McGraw-Hill, New York, USA.
10 Shlykov, Y. P., and Ganin, E. A., 1960, "Thermal Contact Resistance," Trans. Atom. Energ.. Vol. 9, No. 6, pp. 496-498.
11 Rhee, B. O., Choi, J. H., and Tae, J. S., 2009, "Reduction of Design Variables for Automated Optimization of Injection Molding Cooling Circuits," Trans. KSMTE, Vol. 18, No. 4, pp. 417-422.