• Title/Summary/Keyword: fiber-reinforced material

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A Study on the strength of the Bolted Joint & Pin Joint with Hole Clearance (원공공차를 가진 볼트 조인트와 핀 조인트의 강도평가에 관한 연구)

  • Jeong, Kang-Woo;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.25 no.6
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    • pp.186-190
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    • 2012
  • With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, composite joint have become a very important research area because they are often the weakest sites in composite structures. In this paper, the failure strengths of the bolted joint and pin joint which have variable hole clearance were evaluated and compared. From the tests, the first failure loads of the bolted joint and pin joint with $880{\mu}m$ hole clearance have decreased by 24.2 % and 51.3 % compared to those of joints with $0{\mu}m$ hole clearance, respectively. Also, the failure index of the joints were calculated by the finite element method and compared with experimental results.

A Experimental Study on the Fatigue Crack Growth Behavior of Thick Plate with Repaired Crack (보수된 균열을 가진 두꺼운 평판의 피로균열 성장 거동에 관한 실험적 연구)

  • Chung, Ki-Hyun;Yang, Won-Ho;Kim, Cheol;Sung, Ki-Deug
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.292-298
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    • 2001
  • An experimental investigation of the effect of composite patching repair was conducted to characterize the fatigue crack growth behavior in thick A16061-T6 (6mm) panels with single bonded patch by fiber reinforced composite patch. Four patch lengths and no patch plate were examined. An analytical procedure, involving three-dimensional finite element method having three layers to model cracked aluminum plate, epoxy by adhesive and composite patch, is calculated the stress intensity factors. From the calculated stress intensity factors, the fatigue crack growth rates are obtained. At the single patching type, different fatigue crack growth ratios through the plate thickness were investigated by using the experimental and analytical results. The results demonstrated that there was a definite variation in fatigue life depending on the size of composite patch. While crack reached the patch end, retardation of crack growth was also revealed in the bonded repair.

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Comparison of the Stress Concentration Factors for GFRP Plate having Centered Circular Hole by Three Resource-Conserving Methods

  • Gao, Zhongchen;Park, Soo-Jeong;Kim, Yun-Hae
    • Composites Research
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    • v.29 no.6
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    • pp.388-394
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    • 2016
  • Fiber reinforced plastic (FRP) composites have drawn increasing attentions worldwide for decades due to its outstanding properties. Stress concentration factor (SCF) as an essential parameter in materials science are critically considered in structure design and application, strength assessment and failure prediction. However, investigation of stress concentration in FRP composites has been rarely reported so far. In this study, three resource-conserving analyses (Isotropic analysis, Orthotropic analysis and Finite element analysis) were introduced to plot the $K_T^A-d/W$ curve for E-glass/epoxy composite plate with the geometrical defect of circular hole placed centrally. The plates were loaded to uniaxial direction for simplification. Finite element analysis (FEA) was carried out via ACP (ANSYS composite prepost module). Based on the least squares method, a simple expression of fitting equation could be given based on the simulated results of a set of discrete points. Finally, all three achievable solutions were presented graphically for explicit comparison. In addition, the investigation into customized efficient SCFs has also been carried out for further reference.

Study on drilling of CFRP/Ti6Al4V stack with modified twist drills using acoustic emission technique

  • Prabukarthi, A.;Senthilkumar, M.;Krishnaraj, V.
    • Steel and Composite Structures
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    • v.21 no.3
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    • pp.573-588
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    • 2016
  • Carbon Fiber Reinforced Plastic (CFRP) and Titanium Alloy (Ti6Al4V) stack, extensively used in aerospace structural components are assembled by fasteners and the holes are made using drilling process. Drilling of stack in one shot is a complicated process due to dissimilarity in the material properties. It is vital to have optimal machining condition and tool geometry for better hole quality and tool life. In this study the tool wear and hole quality were analysed by experimental analysis using three modified twist drills and online tool condition monitoring using Acoustics Emission (AE) sensor. Helix angle and point angle influence tool performance and cutting force. It was found that a tool geometry (TG1) with high helix angle of $35^{\circ}$ with low point angle $130^{\circ}$ results in reduction in thrust force of 150-500 N range but the TG2 also perform almost similar to TG1, but when compared with the AErms voltage generated during drilling it was found that progressive rise in voltage in TG1 is less with respect to TG2 which can be attributed to tool life. In process wear monitoring was done using crest factor as monitoring index. AErms voltage were measured and correlated with the performance of the drills.

Axial behavior of FRP-wrapped circular ultra-high performance concrete specimens

  • Guler, Soner
    • Structural Engineering and Mechanics
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    • v.50 no.6
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    • pp.709-722
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    • 2014
  • Ultra-High Performance Concrete (UHPC) is an innovative new material that, in comparison to conventional concretes, has high compressive strength and excellent ductility properties achieved through the addition of randomly dispersed short fibers to the concrete mix. This study presents the results of an experimental investigation on the behavior of axially loaded UHPC short circular columns wrapped with Carbon-FRP (CFRP), Glass-FRP (GFRP), and Aramid-FRP (AFRP) sheets. Six plain and 36 different types of FRP-wrapped UHPC columns with a diameter of 100 mm and a length of 200 mm were tested under monotonic axial compression. To predict the ultimate strength of the FRP-wrapped UHPC columns, a simple confinement model is presented and compared with four selected confinement models from the literature that have been developed for low and normal strength concrete columns. The results show that the FRP sheets can significantly enhance the ultimate strength and strain capacity of the UHPC columns. The average greatest increase in the ultimate strength and strain for the CFRP- and GFRP-wrapped UHPC columns was 48% and 128%, respectively, compared to that of their unconfined counterparts. All the selected confinement models overestimated the ultimate strength of the FRP-wrapped UHPC columns.

Finite element analysis of slender HSS columns strengthened with high modulus composites

  • Shaat, Amr;Fam, Amir
    • Steel and Composite Structures
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    • v.7 no.1
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    • pp.19-34
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    • 2007
  • This paper presents results of a non-linear finite element analysis of axially loaded slender hollow structural section (HSS) columns, strengthened using high modulus carbon-fiber reinforced polymer (CFRP) longitudinal sheets. The model was developed and verified against both experimental and other analytical models. Both geometric and material nonlinearities, which are attributed to the column's initial imperfection and plasticity of steel, respectively, are accounted for. Residual stresses have also been modeled. The axial strength in the experimental study was found to be highly dependent on the column's imperfection. Consequently, no specific correlation was established experimentally between strength gain and amount of CFRP. The model predicted the ultimate loads and failure modes quite reasonably and was used to isolate the effects of CFRP strengthening from the columns' imperfections. It was then used in a parametric study to examine columns of different slenderness ratios, imperfections, number of CFRP layers, and level of residual stresses. The study demonstrated the effectiveness of high modulus CFRP in increasing stiffness and strength of slender columns. While the columns' imperfections affect their actual strengths before and after strengthening,the percentage gain in strength is highly dependent on slenderness ratio and CFRP reinforcement ratio, rather than the value of imperfection.

Microstructure and Strength Property of Liquid Phase Sintered $SiC_f$/SiC Composites (액상소결 $SiC_f$/SiC 복합재료의 미세조직 및 강도특성)

  • Lee, Moon-Hee;Cho, Kyung-Seo;Lee, Sang-Pill;Lee, Jin-Kyung
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.234-238
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    • 2008
  • The efficiency of fiber reinforced CMC(ceramic matrix composite) on the SiC materials have been investigated, in conjunction with the fabrication process by liquid phase sintering and the characterization. LPS-$SiC_f$/SiC composites was studied with the detailed analysis such as the microstructure, sintered density, flexural strength and fracture behavior. The applicability of carbon interfacial layer has been also investigated in the LPS process. Submicron SiC powder with the constant total amount and composition ratio of $Al_2O_3,\;Y_2O_3$ as sintering additives was used in order to promote the performance of the SiC matrix material. LPS-$SiC_f$/SiC composites were fabricated with hot press under the sintering temperature and applied pressure of $1820^{\circ}C$ and 20MPa for 1hr. The typical property of monolithic LPS-SiC materials was compared with LPS-$SiC_f$/SiC composites.

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Mechanical and Electrochemical Characteristics of Welding Parts Surface for Friction Stir Welded 5456-H116 Al Alloy (마찰교반용접한 5456-H116 알루미늄 합금 용접부 표면의 기계적 및 전기화학적 특성)

  • Jang, Seok-Ki;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.41 no.4
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    • pp.156-162
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    • 2008
  • Small FRP(fiber-reinforced polymer) fishing ships have numerous problems with the point of the environmental and recycling perspectives. In light of these aspects, aluminum can be used as a material for ship building. It is environmental friendly, easy to recycle, and provides a high added value to fishing boats. In this paper, we report on mechanical and electrochemical characteristics of welding parts for friction stir welded 5456-H116 Al alloy. In friction stir welded at various traveling speeds under the rotation speed of 500 RPM, the best characteristics presented in traveling speed of 15mm/min. The anodic polarizations of base metal and welding metal were observed tendency which current density from the open circuit potential suddenly increase. The cathodic polarization presented concentrated polarization caused by the dissolved oxygen reduction reaction and activation polarization caused by hydrogen generation. From result of Tafel analysis, the corrosion potential of 5456 alloy(Base metal) was lower than that of friction stir welded part, as were its corrosion current densities.

Analysis of the Numerical Simulation Accuracy in the CFRP-Al Alloy SPR Joint Process According to the CFRP Modeling Method (CFRP 모델링 기법에 따른 CFRP-Al합금 SPR 접합공정의 수치해석 정확도 분석)

  • Kim, S.H.;Park, N.;Song, J.H.;Noh, W.;Park, K.Y.;Bae, G.
    • Transactions of Materials Processing
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    • v.29 no.5
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    • pp.265-271
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    • 2020
  • The purpose of this paper is to analyze the numerical simulation accuracy according to the CFRP modeling method in the CFRP-Al alloy SPR (Self-Piercing Rivet) joint process. The mechanical properties of the CFRP, aluminum sheet are precisely obtained from the tensile test according to the loading direction. Additionally, the hardening curve of rivet was calculated from the inverse analysis of the machined rivet-ring compression test. For the CFRP-Al alloy SPR simulation, two kinds of the CFRP modeling methods were established based on the continuum and layer-by-layer approaches. The simulation results showed that the CFRP layer-by-layer modeling method can provide more reliable prediction shape of the fractured sheets and deformed rivet. This simulation technique can be used in evaluating the CFRP-Metal SPR performance and designing the SPR process conditions.

Structure and Technology of Personal Protection Helmets (인체보호용 헬멧의 구조 및 기술)

  • Hwang, Jae Hyung;Jeong, Won Young
    • Journal of the Korean Society of Clothing and Textiles
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    • v.41 no.4
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    • pp.771-781
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    • 2017
  • The helmet is an imperative personal protective equipment. This protective device must be able to guard the human head against potential risks. Helmets are classified according into the purpose of use; therefore, the required performance and specifications depend on the type of products. Military helmets are intended to protect the wearer's head from bullets and shrapnel. Generally, lightweight super fibers and fiber reinforced composite materials are used as helmet shell materials, and NIJ STD of U.S. Department of Justice is most widely used as international standard related to bulletproof helmets. Safety helmets are widely used for industrial application and sports leisure. In general, the performance of shock absorption must be ensured, and various lining systems are applied in material, design, and combination methods. Evaluation standards have also been classified and strictly controlled for each purpose; therefore, it is difficult to certify with the existing standards such as the recently developed convergence helmets. However, it is possible to launch the product through a separate national integrated certification procedure.