• Proceedings of the Korean Institute of Building Construction Conference
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• 2017.05a
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• pp.206-207
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• 2017

We investigated the fluidity and compressive strength properties of mortar by Grading Variation of Ferro-Nickel Slag Sand in order to improve the utilization of ferro-nickel which is the by-product produced by making stainless steel, in the construction industry.

• Journal of the Korea Institute of Building Construction
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• v.23 no.4
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• pp.359-367
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• 2023

This experimental study investigates the replacement of conventional Portland cement and sand with non-sintered cement and ferro-nickel slag to formulate eco-friendly cement mortar. The examination aimed to understand the strength properties of non-sintered cement mortar using ferro-nickel slag as fine aggregate by classifying mortar production types, fine aggregates, and curing methodologies. From flexural and compressive strength tests, it was observed that non-sintered cement mortars, incorporating ferro-nickel slag as fine aggregate, exhibited superior strength when compared to both plain mortar and steam-cured non-sintered mortar. This increased strength is attributed to the influence of the particle size, density, and absorption capabilities of the ferro-nickel slag. Furthermore, X-ray Diffraction(XRD) analyses of the mortars verified the presence of MgO, a component of ferro-nickel slag, in the form of a composite oxide. This finding substantiates the consistent strength manifestation of non-sintered cement mortars utilizing ferro-nickel slag as a fine aggregate.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2022.04a
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• pp.17-18
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• 2022

Carbon dioxide emissions in the construction sector account for 38% of all industries, and environmental destruction is occurring due to indiscriminate use of natural resources. The purpose of this study is to develop by-product aggregate Non-Sintered Cement(NSC) that can replace sand used as natural aggregate and Portland cement. Therefore, Ground Granulated Blast Furnace Slag, Type C Fly Ash and Type F Fly Ash are used to replace cement, and water granulated ferro-nickel slag(FNS) is used to replace aggregate. The flow, compressive strength and flexural strength of the formulation using sand as an aggregate and the formulation replacing 100% FNS were compared. As a result of the experiment, the formulation using FNS had higher overall strength than the formulation using sand, and as the substitution rate of Type C fly ash increased, the strength was the best. Formulation using FNS is more fluid than using sand. Through this study, we show the possibility of 100% substitution of FNS and its applicability to secondary concrete products of by-product aggregate NSC.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.05a
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• pp.600-603
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• 2004

Recently, the river sands are in short supply. Gathering sea-sand will be faced with difficulty. Alternative aggregates for concrete are estimated by many researchers. The aggregates are blast furnace slag, steel slag, copper slag, ferro-nickel slag and recycled aggregate and etc. Nevertheless steel slag has been limited in practical use due to its expansibility which is occurred reaction with water and free CaO in slag. Most recently stable management method is to minimize the expansibility researched and developed. First of all, slump, air content, compressive strength and flexural strength are measured in concrete. An estimate is made of the segregation of concrete containing atomized steel slag by Image Analyser program.

• Journal of the Korea Institute of Building Construction
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• v.19 no.2
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• pp.105-112
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• 2019

Fine aggregate made of ferronickel slag(FNS) is similar to natural fine aggregates and is used in concrete structures both domestically and abroad, but its applications and research areas are limited. In this research, in order to expand the availability of FNS and improve the performance of cement mortar products, the applicability of FNS on dry mortar for floor was examined. Experimental results show that FNS improves flow of cement mortar because it has low absorption rate, spherical shape, and glassy surface. Also, the high stiffness of the FNS aggregate itself is considered to contribute to the improvement of cement mortar quality such as crack reduction by improving the compressive strength and shrinkage reducing. In addition, when FNS fine aggregate is applied, it was possible to secure the impact sound insulation performance equal to or higher than that of mortar using natural fine aggregate.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.5
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• pp.16-21
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• 2017

The aim of this study was to utilize ferronickel slag produced in the manufacture of stainless steel as a flowable backfill material for underground use using crushed fine powder. Experimental combinations were made using two components: Case A (sand) and Case B (soil). The optimal mixing ratio of Case A was sand (58.4%), ferronickel slag fine powder (21.6%), cement (1.8%), and water (18.2%). In the case of B, the optimal mixing ratio was determined to be soil (53.0%), ferronickel slag fine powder (20.0%), cement (1.7%), and water (25.3%). The uniaxial compressive strength of case A, which is a mixture of ordinary sand and ferronickel slag powder, was relatively larger than that of case B using soil. In addition, the strength of the specimen increased with increasing curing time. The uniaxial compressive strength tended to increase with increasing curing time. In addition, the unconfined compression strength of the fluid backfill material using common sand as the main material was relatively larger than that of the mixed material using soil as the main material. In case A, the uniaxial compressive strength ranged from 0.17-0.33 MPa, 0.21-0.39 MPa, and 0.19-0.40 MPa, respectively, at curing times of 7, 14, and 28 days. From the experimental results, it was concluded that the ratio of FNS powder and cement mixture was the most appropriate for Case A3. Case B, which used soil as the main material, showed a similar tendency to Case A. As a result of the dissolution test for evaluating the environmental harm of the FNS fine powder, there was no dissolution of substances harmful to the environment.

• Journal of the Korean Geosynthetics Society
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• v.12 no.4
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• pp.21-33
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• 2013

The purpose of the study is to evaluate engineering properties of Ferro Nickel Slag (FNS) and to investigate the effects of FNS on potential contamination of surrounding soil and water through small and large chamber tests. Soil conditions in the chamber tests were made as closely as possibile to the field conditions. In order to simulate different types of water, we used fresh water, acidic water and seawater. Sand soils were made with relative densities of 40% and 60%, and clay with the degree of compaction of 90%. After flushing water through the FNS in the chambers was completed, the PH test was performed for the water flowing out of the chambers and the soil samples were collected for soil pollution analysis. Based on the results of the chamber tests, although the pollution level was slightly higher in the silt than in the sand, the environmental effect that FNS causes the surrounding soil was found to be very minimal. This indicates that FNS can be used as construction material in place of natural aggregates.