• 제목/요약/키워드: fault inspection

검색결과 115건 처리시간 0.028초

Bi-directional fault analysis of evaporator inspection system

  • Kang, Dae-Ki;Kang, Jeong-Jin
    • International journal of advanced smart convergence
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    • 제1권1호
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    • pp.57-60
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    • 2012
  • In this paper, we have performed a safety analysis on an automotive evaporator inspection system. We performed the bi-directional analysis on the manufacturing line. Software Fault Tree Analysis (SFTA) as backward analysis and Software Failure Modes, Effects, & Criticality Analysis (SFMECA) as forward analysis are performed alternately to detect potential cause-to-effect relations. The analysis results indicate the possibility of searching and summarizing fault patterns for future reusability.

송전선로 거리표정치에 대한 실 고장거리의 확률적 예측방안 (A study on the prediction method of the real fault distance using probability to the relay data of transmission line fault location)

  • 이용희;백두현;장석한
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 A
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    • pp.10-11
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    • 2006
  • The fault location is obtained from the distance relay that detects the fault of the transmission line. In this time, transmission line crews track down the fault location and the reasons. However, because of having error at the fault location of the distance relay, there is a discordance between real and obtained fault location. As this reason, the inspection time for finding fault location can be longer. In this paper, we proposed the statistical (regression) analysis method based on each type of relay's the historical fault location data and the real fault distance data to improve the problems. With finding the regression equation based on the regression analysis, and putting the relay fault location into that equation, the real fault distance is calculated. As a result of the Prediction fault location, the inspection time of transmission line can be reduced.

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Real-Time Pipe Fault Detection System Using Computer Vision

  • Kim Hyoung-Seok;Lee Byung-Ryong
    • International Journal of Precision Engineering and Manufacturing
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    • 제7권1호
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    • pp.30-34
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    • 2006
  • Recently, there has been an increasing demand for computer-vision-based inspection and/or measurement system as a part of factory automation equipment. In general, it is almost impossible to check the fault of all parts, coming from part-feeding system, with only manual inspection because of time limitation. Therefore, most of manual inspection is applied to specific samples, not all coming parts, and manual inspection neither guarantee consistent measuring accuracy nor decrease working time. Thus, in order to improve the measuring speed and accuracy of the inspection, a computer-aided measuring and analysis method is highly needed. In this paper, a computer-vision-based pipe inspection system is proposed, where the front and side-view profiles of three different kinds of pipes, coming from a forming line, are acquired by computer vision. And the edge detection is processed by using Laplace operator. To reduce the vision processing time, modified Hough transform is used with clustering method for straight line detection. And the center points and diameters of inner and outer circle are found to determine eccentricity of the parts. Also, an inspection system has been built so that the data and images of faulted parts are stored as files and transferred to the server.

주기적인 검사 정책하에서 최적예방 교체시기 결정에 관한 연구 (A Study of Optimal Maintenance Schedules of a System under the Periodic Inspection Policy)

  • 정현태;김제승
    • 산업경영시스템학회지
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    • 제20권44호
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    • pp.263-271
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    • 1997
  • This paper presents a preventive maintenance model for determining the preventive replacement period of a system in which a failure rate is affected by the cumulative damage of fault and inspection. Especially, the failure rate function is considered to be a function of the cumulative damage of the fault and inspection time. Types of replacement considered are preventive replacement and failure replacement. Failure rate and expected cost function between replacement are derived. An optimal policy is obtained that minimizes the average cost per unit time for preventive replacement, failure replacement, inspection and repair.

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고감성 패턴 제조를 위한 반자동 검단기의 개발 (Development of a Semi-automatic Cloth Inspection Machine for High-quality Fabric Patterns)

  • 김주용;김기태
    • 감성과학
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    • 제11권2호
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    • pp.207-214
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    • 2008
  • 직물의 결점은 원단손실을 가중시키기 때문에, 검단공정에서 결점부위를 제거한다. 실제공장에서 이뤄지는 검단공정은 육안판정방식과 전자동 방식 중 하나를 채택하는데, 두 방식 나름대로 장단점이 있다. 본 연구에서는 육안판정과 전자동 방식의 장점만을 모아 검출은 사람이 하지만, 결점위치 정보 제공 및 결점정보 기록을 컴퓨터가 하도록 반자동 검단기를 개발하였다. 본 연구에서 개발한 레이저 그리드는 결점의 위치를 검단자가 쉽게 파악하도록 돕는 역할을 하며, 야드미터는 자동으로 결점의 위치를 측정하는 역할을 한다. 컴퓨터는 야드미터로 측정된 직물의 길이와 사람이 검출한 결점의 위치정보를 받아들여 저장하고 직물의 결점정보를 한눈에 보여주는 역할을 한다. 실제 사용되는 직물을 대상으로 특정 패턴으로 재단했을 때의 손실률을 계산하여 개발된 시스템의 성능을 객관적으로 평가하였다.

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회전 속도가 급격히 변화하는 베어링의 양부 검사 기법 개발 및 검사 기준 최적화 (Development of Inspection Methods for Bearing Faults with a Rapid Change of Rotation Speed and Optimization of Pass/Fail Criteria)

  • 양원석;이원표;이종우
    • 한국자동차공학회논문집
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    • 제25권3호
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    • pp.273-286
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    • 2017
  • We develop an inspection method for bearing faults with a rapid change in the rotation speed and present indexes for the pass/fail inspection. At the end of line, impulse noises generated by the operation of machines and conveyors may distort the inspection results. In this paper, we present robust inspection indexes for bearing faults under impulse noises, by taking into account fault signals having pulse train. Using logistic regression, we optimize the pass/fail criterion for each index and evaluate the performance of the inspection indexes based on the total error rate.

자동차 성형 조립품을 위한 범용 검사기 개발 (Development of the General Inspection-Machine for the Vehicle Forming Assembly)

  • 김동환;윤재식;김진욱;김석태
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2011년도 춘계학술대회
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    • pp.813-815
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    • 2011
  • 본 연구에서는 자동차 성형 조립품의 불량 및 부품의 조립상태를 고속, 고정밀도로 검사하고 여러제품에 적용 가능한 범용 검사 시스템을 제안한다. 검사 프로그램은 검사 대상의 표면 검사 및 조립상태 검사를 위한 결함 검사 알고리즘, 실시간 검사를 위한 고속처리 알고리즘으로 구성된다. 결함검사 알고리즘은 크게 ROI 영역내의 픽셀 평균을 이용하는 방법과 영역분할 및 객체 유무 판단을 통해서 이루어진다. 본 검사 시스템의 정확도, 처리 시간 등의 평가를 통해서 시스템의 효율성을 확인하였다.

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컴퓨터를 이용한 선풍기모터의 진동신호처리 및 이상진단에 관한 연구 (Computer-Aided Vibration Signal Processing and Fault Monitoring System of Electrical-Fan Motors)

  • 신중호;황기현;최영휴;박주혁
    • 한국기계연구소 소보
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    • 통권17호
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    • pp.61-68
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    • 1987
  • The main objective of this paper is to develop the computer-aided vibrational signal processing and monitoring system of rotating machinery. This system has an automatic data acquisition capability and analyze for machine fault diagnosis. By spectrum analysis, machine’s failure can be identified. The monitoring system enables diagnosis of the fault in rotating machinery. In this study, the conventional electrical fans are selected as a model case. The date processing and fault monitoring system proposed here can be applied to the automation of the inspection process in assembling motor-shaft systems. The automatic inspection can enhance the product quality and keep it stable. Since the proposed system is developed for personal computers, it might be cheap in cost and easy in installation.

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Selecting Test Cases for Result Inspection to Support Effective Fault Localization

  • Li, Yihan;Chen, Jicheng;Ni, Fan;Zhao, Yaqian;Wang, Hongwei
    • Journal of Computing Science and Engineering
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    • 제9권3호
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    • pp.142-154
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    • 2015
  • Fault localization techniques help locate faults in source codes by exploiting collected test information and have shown promising results. To precisely locate faults, the techniques require a large number of test cases that sufficiently exercise the executable statements together with the label information of each test case as a failure or a success. However, during the process of software development, developers may not have high-coverage test cases to effectively locate faults. With the test case generation techniques, a large number of test cases without expected outputs can be automatically generated. Whereas the execution results for generated test cases need to be inspected by developers, which brings much manual effort and potentially hampers fault-localization effectiveness. To address this problem, this paper presents a method to select a few test cases from a number of test cases without expected outputs for result inspection, and in the meantime selected test cases can still support effective fault localization. The experimental results show that our approach can significantly reduce the number of test cases that need to be inspected by developers and the effectiveness of fault localization techniques is close to that of whole test cases.

컴퓨터 비젼을 이용한 파이프 불량 검사시스템 개발 (Development of Pipe Fault Inspection System using Computer Vision)

  • 박찬호;양순용;안경관;오현옥;이병룡
    • 제어로봇시스템학회논문지
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    • 제9권10호
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    • pp.822-831
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    • 2003
  • A computer-vision based pipe-inspection algorithm is developed. The algorithm uses the modified Hough transformation and a line-scanning approach to identify the edge line and the radius of the pipe image, from which the eccentricity and dimension of the pipe-end is calculated. Line and circle detection was performed using Laplace operator with input image, which are acquired from the front and side cameras. In order to minimize the memory usage and the processing time, a clustering method with the modified Hough transformation is introduced for line detection. The dimension of inner and outer radius of pipe is calculated by the proposed line-scanning method. The method scans several lines along the X and Y axes, calculating the eccentricity of inner and outer circle, by which pipes with wrong end-shape can be classified and removed.