• Title/Summary/Keyword: fatigue limit

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Light-weight Design of Automotive AA6061 Rear Sub-frame Based on CAE Simulation (CAE 해석을 이용한 자동차용 AA6061 리어 서브-프레임의 경량화 설계)

  • Kim, Kee-Joo;Lim, Jong-Han;Park, Jun-Hyub;Choi, Byung-Ik;Lee, Jae-Woong;Kim, Yoon-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.3
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    • pp.77-82
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    • 2012
  • It is well known that the targeted fuel efficiency could only be achieved by more than 40% reduction of the vehicle weight through improved design and extensive utilization of lightweight materials. In order to obtain the goal of the weight reduction of automobiles, the researches about lighter and stronger rear sub-frame have been studied without sacrificing the safety of rear sub-frame. In this study, the weight reduction design process of rear sub-frame could be proposed based on the variation of von-Mises stress contour by substituting an AA6061 (aluminum 6061 alloy) having tensile strength of 310 MPa grade instead of SAPH440 steels. In addition, the stress ratio variations (stress over fatigue limit) of the rear sub-frame were examined and compared carefully. It could be reached that this approach method could be well established and be contributed for light-weight design guide and the optimum design conditions of the automotive rear sub-frame development.

A CONTROLLED CYCLIC LOADING ON THE SURFACE TREATED AND BONDED CERAMIC: STAIRCASE METHOD

  • Yi, Yang-Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.46 no.3
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    • pp.298-306
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    • 2008
  • STATEMENT OF PROBLEM: Effect of surface treatment of ceramic under loading does not appear to have been investigated. PURPOSE: The aim of this study was to investigate the effect of surface treatment of esthetic ceramic, which is performed to increase the bonding strength, on the fracture stress under controlled cyclic loading condition. MATERIAL AND METHODS: Sixty 1.0 mm-thick specimens were made from Mark II Vitablocs (Vita Zahnfabrik, Germany) and divided into 3 groups: polished (control), sandblasted, and etched. Specimens of each group were bonded to a dentin analog material base including micro-channels to facilitate the flow of water to the bonding interface. Bonded ceramics were cyclically loaded with a flat-end piston in the water (500,000 cycles, 15Hz). Following completion of cyclic loading, specimens were examined for subsurface crack formation and subsequent stress was determined and loaded to next specimen by the staircase method according to the crack existence. RESULTS: There were significant differences of mean fatigue limit in the sandblasted (222.86 ${\pm}$ 23.42 N) and etched group (222.86 ${\pm}$ 14.16 N) when compared to polished group (251.43 ${\pm}$ 10.6 N) (P<.05; Wald-type pair-wise comparison and post hoc Bonferroni test). Of cracked specimens, surface treated group showed longer crack propagation after 24 hours. All failures originated from the radial cracking without cone crack. Fracture resistance of this study was very low and comparable to failure load in the oral cavity. CONCLUSION: Well controlled cyclic loading could induce clinically relevant cracks and fracture resistance of Mark II ceramic was relatively low applicable only to anterior restorations. Surface treatment of inner surface of feldspathic porcelain in the matsicatory area could influence lifetime of restorations.

Electro-fatigue Characteristic of Shape Memory Alloy Applied to the Electrosurgical Knee Wand of Variation of Wand Head Angle in Electrosurgical Knee Surgeries (헤드각이 변화하는 Electrosurgical Knee Wand에 적용된 형상기억합금 스프링의 전기적 피로특성)

  • An, Jae-Uk;Kim, Cheol-Woong;Lee, Ho-Sang;Wang, Joon-Ho;Oh, Dong-Joon
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1547-1552
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    • 2008
  • The tip of these catheter with straight needles is not able to reach in the vicinity of the disc bulging, which are the cause of the low back pain and because the far indirect radio-frequency treatment results in the decompression, the nucleoplasty has the limit. Many incurable diseases has not been solved due to the unexistence of the advanced technique for the MIS human body catheter device. To increase the possibility of nucleoplasty, the needle tip should be located at the closest area of the lesion. For this reason, the best way to increase the success rate of the operation is that the needle tip should access 3-dimensionally to the operating field as soon as possible. To achieve this aim, our studies are restricted as follows: 1) the SMA catheter design to control the 3-dimensional direction, 2) the security of the immediate response by the positive control of the SMA element thermal distribution using Peltier thermoelectric elements, 3) the aquisition of the control data by monitoring the relationship between the temperature of SMA element and the displacement, and 4) the design of the controller to guarantee the accurate location.

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A Case Study on the Development and Evaluation of an Web-based Learning Program (웹기반 교육 프로그램의 개발과 프로그램 운영에 따른 효과 고찰)

  • 이영미;장정옥;오유진
    • Journal of Nutrition and Health
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    • v.35 no.8
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    • pp.886-895
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    • 2002
  • Introduction and application of virtual education has been rapidly increased in these days. A variation of information communication technology has an effect on education in interconnect with network as internet in the world that exceed the limit of time and regional. Computer and network communication technology through the medium of internet make an entrance cyber education as a new education paradigm. It must be affective on learner who have various educational characteristics and requirements. It begins to appear quality, quantity improvements of knowledge and the development of information technology that web based cyber education. This study was conducted to develop the web based education program and to evaluate the effectiveness of learning satisfaction and accomplishment and to compare the cyber lecture system with the traditional lecture system During the second semester of 2001, this study was investigated 317 registered students in a "Food and Culture" class at Kyungwon University. The data were obtained from pre and post-study with self-administered questionnaire. The evaluation and satisfaction score of students who were registered in cyberclass was negative tendency to compare pre with post-test scores, because of insuffciency of computer-aided lecture system. The major problem was inconvenient in checking system for connecting times in cyberclass which was one of evaluation point in final score. Another problem was frequently disconnection during cyber studying and not to concentrate each time in the cyber lecture because of eye fatigue, boring due to less interesting contents than other newly developed web-site. The students was prefer to mix type of the cyber and traditional lecture type class. The result of final score an each class, the score of cyber class (71.36 $\pm$ 22.44) was significantly lower than other groups (mixed type : 76.66 $\pm$ 19.99, traditional type :79.17 $\pm$ 15.72) (p < 0.05). Cyber class was attempted to present a useful and interesting teaching and learning tool which can be applied successfully in a longer term. The result suggest that various teaching and learning strategies should be developed considering the fact that the student learn alone most in time.t in time.

Pitting Life for RRP System (RRP 시스템의 피팅수명)

  • Kim, Chang-Hyun;Nam, Hyung-Chul;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.387-393
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    • 2012
  • A roller rack pinion (RRP) system, which consists of a rack-bar and a cam pinion, transforms a rotation motion into a linear one. The rack-bar has a series of roller trains, and meshes with the cam pinion. This paper first proposes the exact tooth profile of the cam pinion and the non-undercut condition to satisfy the required performance by introducing the profile shift coefficient. The paper then investigates the load stress factors under various shape design parameters to predict the gear surface fatigue limit, which was strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly with an increase in the profile shift coefficient.

Fatigue Analysis to Determine the Repair Limit for the Damaged Fastener Hole of Aging Aircraft(P-3CK) (노후항공기(P-3CK) 패스너 홀 손상 수리 한계 설정을 위한 피로해석)

  • Kim, Young-Jin;Kim, Hyeung-Geun;Kim, Chang-Young;Chang, Joong-Jin;Lee, Mal-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.12
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    • pp.959-966
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    • 2013
  • In this study, based on P-3CK project using aging aircraft without any design information, the structural assessments of fastener holes to repair the short edge distance defects are investigated. For this purpose, the nacelle longeron which has many defects is selected and then conservative stress is calculated by performing the static analysis of 1.5ED, 1.8ED, 2.0ED defects of longeron fastener holes. This result applies to TWIST standard load spectrum to generate flight load spectrum. Then the crack growth analysis is performed by using flight load spectrum. Through this, the validity of a repaired fastener hole is evaluated. Finally, the standard of repair and the period of maintenance for a defected fastener hole are established.

Analysis and Evaluation of Reduction of Impact Force in a Coupler when a Long Freight Car Brakes (장대화물열차 제동 시 연결기에 발생하는 충격력 해석 및 분석)

  • Lee, Jeong Jun;Koo, Jeong Seo;Cho, Byung Jin;Na, Hee Seung;Mun, Hyung Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.130-137
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    • 2018
  • In long freight trains, there is a brake time delay in the neighboring freight cars that causes damage and fractures of couplers, especially the knuckle of them. If there is a problem for couplers in the cars, this could cause a derailment and lead to damage of human life and property damage. In this study, maximum forces on the couplers are studied when a long freight car brakes, with brake delay time and coupler gap. We have made a dynamic model of 50 freight cars and couplers, applying contact between couplers and a characteristic curve for expressing force and displacement of buffers with SIMPACK, a multi-body dynamics program. We use EN 14531-2 from the British Standards Institution, a standard of freight car brakes for the verification of the dynamic model. We also use a simplified method to analyze the dynamic model of 50 freight cars. With changing coupler gap and brake delay time, we do comparative analysis with AAR M-201 from the Association of American Railroads, a standard of AAR couplers. From this result, we find that the standard on fatigue limit is satisfied, such that the brake delay time is within 0.06 second if the coupler gap of the AAR coupler is within 20 millimeters.

Parameter Study for the Application of Ultra Thin Polymer Concrete Pavement (초박층 폴리머콘크리트 포장적용을 위한 매개변수 해석)

  • Yoon, Sang il;Jang, Yong joon;Choi, Jinwoong;Hong, Sungnam;Park, Sun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.6
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    • pp.46-54
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    • 2015
  • Base on Korean design code, previous design code had not considered the effect of pavement on the orthotropic steel deck, however recent design code (Limit State Design Method, 2012) allowed to consider the effect of pavement on the orthotropic steel deck, and efforts to apply the stiffness of pavement to the deck continue. Meanwhile, research on the effect of ultra thin bridge deck overlay on the orthotropic steel deck is inadequate, previous study was limited in about fatigue stress and performance between pavement layer and the orthotropic steel deck. In this study, according to changing of pavement layer stiffness application, pavement materials, pavement thickness and steel deck thickness, analysis of deflection. In addition to base on this result, consider effectiveness of ultra-thin pavement stiffness application on the orthotropic steel deck.

Investigation of the Maintenance Criteria for the Rail Surface Defects in High-Speed Railways (고속철도 레일 표면 결함 관리기준에 관한 연구)

  • Yang, Sin-Chu;Jang, Seung-Yup
    • Journal of the Korean Society for Railway
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    • v.14 no.6
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    • pp.535-544
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    • 2011
  • The rail surface defects can cause the high impact load on the track and lead to the progress of the rail fatigue damage and the rail break. In case of the rail break, there is a great deal of risk for derailment, and thus the maintenance criteria for the rail surface defects are of great importance. In this study, using the dynamic train-track interaction analysis program, the impact wheel loads and rail bending stresses according to the depths of the surface defects have been calculated with the input data of the rail surface irregularities measured at 43 spots with surface defects in the ballasted track of high-speed railway. Considering the irregularity of track geometry, the allowable limits of wheel load and rail bending stress have been set, and the maintenance criteria for the rail surface defects was suggested by analyzing the relationship of the maximum values of wheel load and rail bending stress versus depth and width of rail surface defect. The analysis results suggest that the allowable depth of the surface defect is determined approximately 0.2mm from the limit of the impact wheel load.

A Property of Crack Propagation at the Specimen of CFRP with Layer Angle (적층각도를 지닌 CFRP 시험편에서의 크랙전파 특성)

  • Hwang, Gue Wan;Cho, Jae Ung;Cho, Chong Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1013-1019
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    • 2016
  • CFRP is the composite material manufactured by the hybrid resin on the basis of carbon fiber. As this material has the high specific strength and the light weight, it has been widely used at various fields. Particularly, the unidirectional carbon fiber can be applied with the layer angle. CFRP made with layer angle has the strength higher than with no layer angle. In this paper, the property of crack growth due to each layer angle was investigated on the crack propagation and fracture behavior of the CFRP compact tension specimen due to the change of layer angle. The value of maximum stress is shown to be decreased and the crack propagation is slowed down as the layer angle is increased. But the limit according to the layer angle is shown as the stress is increased again from the base point of the layer angle of $60^{\circ}$. This study result is thought to be utilized with the data which verify the probability of fatigue fracture when the defect inside the structure at using CFRP of mechanical structure happens.