• Title/Summary/Keyword: fatigue evaluation

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Structural Analysis and Evaluation Technologies of Automotive Seat Frames (자동차 시트 프레임의 강도설계 및 평가기술 개발)

  • Woo, C.S.;Koo, J.S.;Cho, H.J.;Kim, H.S.;Jeong, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.806-811
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    • 2001
  • To develop design and evaluation technologies of automotive seat frames, structural analysis and fatigue tests have been performed. Under the back moment loading condition, the numerical simulation yielded the maximum stress over the yield strength at the side frame bracket. To measure the stresses under the test condition, strain gauges were attached on some weakest points of the side frames. the measured strains are in good agreements with the CAE results. On the other hand, fatigue tests have been performed using the side frame bracket specimens made of various welding types to estimate their durabilities. From the fatigue test results and the analysis ones, it was recommended that the welding position of the bracket should be moved upward.

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Fatigue Life Evaluation on Compressive & Tensional Residual Stress Induced Materials and Residual Stress Measurement using Hole Drilling Method (HDM을 이용한 잔류응력측정과 압축·인장 잔류응력이 인가된 재료의 피로수명평가)

  • Baek, Seung Yeb
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.43-48
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    • 2013
  • This paper Investigated the characteristics of residual stress in weld is composed of typical specimens, are investigated by using three dimensional thermal elasto-plastic FEM analysis. Numerically calculated residual stresses in the gas welds were then compared with experimental results obtained by the hole-drilling method. Using the stress amplitude (${\sigma}a$)R at the hot spot point of gas weld, the relations obtained as the fatigue test results for typical specimens having various dimensions and shapes were systematically rearranged to obtain the (${\sigma}a$)R-Nf relationship. It was found that more systematic and accurate evaluation of the fatigue strength of plug- and ring-type gas-welded joints can be achieved by using (${\sigma}a$)R.

Analysis and Fatigue Life Evaluation of the Ball Bearing with Thin-Section Raceways (박판 궤도륜 볼베어링의 특성해석 및 피로수명 평가)

  • 김완두
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.48-55
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    • 1997
  • The ball bearing with thin-section raceways which is much lighter than other conventional bearings used in most modem passenger cars and small tracks. The important design parameters of this bearing is the groove radius of raceways, the diametral clearance, the free contact angle and so on. The optimal value of these parameters were determined by considering the dynamic load capacity, the contact angle and the calculated fatigue life. The contact angle between a ball and raceways was calculated by considering the local contact deformation and the structural deformation of thin-section raceways which was estimated by FEM. The raceways were made by means of the press-forming process. The fatigue life tester was designed and manufactured. The fatigue life test was executed and the reliability of this bearing was confirmed.

An Analytical Study on Fatigue Strength Evaluation Procedure for the Bogie Frame of Tilting Railway Vehicle (틸팅대차 프레임에 대한 피로강도평가 절차에 관한 해석적 연구)

  • Kim Nam-Po;Kim Jung-Seok
    • Journal of the Korean Society for Railway
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    • v.8 no.4
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    • pp.321-329
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    • 2005
  • This paper has established the strength evaluation procedure of the bogie frame for the Korean tilting train that is being developed in KRRI, In order to establish the strength evaluation procedure, firstly, the loading conditions imposed on the tilting train were investigated. In addition, the static and fatigue strength of the bogie frame has been evaluated. In order to derive the dynamic loads according to the carbody tilting, the load redistribution effect by carbody tilting, the unbalanced lateral acceleration effect by high-speed curving and the tilting actuator force effect have been considered. Multi-body dynamic analyses have been carried out to evaluate the tilting load cases and the strength analysis has been performed by finite element analyses. From this study, the structural safety of the bogie frame could be ensured.

Nondestructive Evaluation of the Characteristics of Degraded Materials Using Backward Radiated Ultrasound

  • Sung D. Kwon;Sung J. Song;Dong H. Bae;Lee, Young Z.
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1084-1092
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    • 2002
  • The frequency dependency of Rayleigh surface wave is investigated indirectly by measuring the angular dependency of the backward radiation of the incident ultrasonic wave in two kinds of degraded specimens by scuffing or corrosion. Then, the frequency dependency is compared with the residual stress distribution or the corrosion-fatigue characteristics for the scuffed or corroded specimens, respectively. The width of the backward radiation profile increases with the increase of the variation in residual stress distribution for the scuffed specimens. In the corroded specimens, the profile width decreases with the increase of the effective aging layer thickness and is inversely proportional to the exponent, m, in the Paris' law that can predict the crack size increase due to fatigue. The result observed in this study demonstrates high potential of backward radiated ultrasound as a tool for nondestructive evaluation of subsurface gradient of material degradation generated by scuffing or corrosion.

Valve induced noise and vibration evaluation procedure for process piping of offshore production facility (Offshore 선 Process 배관계의 밸브 소음/진동 평가 절차)

  • Lee, JooHun;Choi, ChoongYoung;Kim, JaeHong;Kwun, Hyuk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.201-204
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    • 2014
  • Recent year, the vibration induced fatigue and noise of piping work become critical in offshore hydrocarbon production facilities with increasing requests by major oil company. In this paper, the risk base piping vibration induced fatigue assessment of NORSOK L-002 standard and UK Energy Institute guideline have been introduced with real project application practice. Also the piping breakout noise evaluation by flow restriction devices of compressible and in-compressible flow are reviewed with its practical application on real project.

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The Fatigue life evaluation and load history measurement for Bogie frame of locomotive (디젤기관차 대차프레임의 하중이력 측정 및 피로수명평가)

  • Seo, Jung-Won;Kwon, Suck-Jin;Ham, Young-Sam;Kwon, Sung-Tae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.378-383
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    • 2008
  • Bogie frame of the locomotive is an important structural member for the support of vehicle loading. A lot of study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. The objective of this paper is to estimate the structural integrity of the bogie frame. Strength analysis has been performed by finite element analysis. From these analysis, stress concentration areas were investigated. For evaluation of the loading conditions, dynamic stress were measured by using strain gage. It has been found that the stress and strain due to the applied loads were multi-axial condition according to the location of strain gage. The fatigue strength evaluations of the bogie frame are performed to investigate the effect of the multi-axial load through the employment of the critical plane approach.

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Fatigue Reliability and Remaining Fatigue Life of Existing Steel Rail-Road Bridges (강철도교의 피로신뢰성과 잔존피로수명)

  • 조효남;신재철;허상구
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1989.04a
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    • pp.11-16
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    • 1989
  • This paper presents a fatigue reliability model for the reliability-based evaluation of remaining fatigue life of existing rail-road bridges. It is demonstrated that the simple fatigue reliability model based on the Weibull distribution of fatigue life can be extended by incorporating various effects due to the rate of the train-traffic increase and in-service Inspections. The paper also suggests the system fatigue reliability analysis using an approximate formulation and 2nd-order bound solutions. The application of the proposed model to existing rail-road brdiges based on field load tests shows that it may be practically used for the assessment of fatigue reliability, remaining life, and in-service inspection scheduling of existing rail-road bridges.

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Evaluation of Corrosion Fatigue Strength and Corrosion Degradation of TMCP Steel (TMCP 강의 부식열화 및 부식피로강도 평가)

  • Park, Jin-Hyung;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.241-246
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    • 2003
  • In order to develop a method of corrosion fatigue design and estimate reliability of TMCP steel using as the material of heavy industries and plants, its corrosion susceptibilities, corrosion fatigue strength, and determination of fatigue design criterion considering corrosion degradation were investigated. From the results, the corrosion characteristic of TMCP steel is very susceptible in 3.5wt.% NaCl solution. Its susceptibility was linearly increased with the solution temperature increase. The corrosion fatigue strength in $25${\circ}$, 3.5wt.% NaCl solution is very lower than that of in air. And also, it was decreased with the frequency decrease in the same environment. It is expected that the developed corrosion fatigue design method for TMCP steel is useful. However, it is necessary to verify its reliability for actual application.

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Safety Evaluation of Bogie Frame for Tilting Railway Vehicles by Fatigue and Nondestructive Tests (피로시험 및 비파괴 검사를 통한 틸팅열차용 주행장치 프레임의 안전성 평가)

  • Kim Jung-Seok;Kim Nam-Po
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.419-424
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    • 2005
  • This paper has performed fatigue and nondestructive test of bogie frame for Korean tilting train. Before the fatigue test, static tests were carried out. From the test, the structural safety was investigated using Goodman diagram. After the static test, the fatigue test were conducted under tilting load conditions. The fatigue test was conducted for $10{\times}10^6$ cycles. During the fatigue test, the nondestructive tests using magnetic particle and liquid penetrant were performed at $6{\times}10^6$ cycle and $10{\times}10^6$cycle. From the crack detection tests, it was known that there was no fatigue crack in the bogie frame.