• Title/Summary/Keyword: factory manufacturing

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Design and Implementation of a Real-Time Product Defect Detection System based on Artificial Intelligence in the Press Process (프레스 공정에서 인공지능기반 실시간 제품 불량탐지 시스템 설계 및 구현)

  • Kim, Dong-Hyun;Lee, Jae-Min;Kim, Jong-Deok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.9
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    • pp.1144-1151
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    • 2021
  • The pressing process is a compression process in which a product is made by applying force to a heated or unheated material to transform it into the desired shape. Due to the characteristics of press equipment that produces products through continuous compression for a short time, product defects occur continuously, and systems for solving these problems are being developed using various technologies. This paper proposes a real-time defect detection system based on an artificial intelligence algorithm that detects defects. By attaching various sensors to the press device, the relationship between equipment status and defects is defined and collected based on a big data platform. By developing an artificial intelligence algorithm based on the collected data and implementing the developed algorithm using an embedded board, we will show the practicality of the system by applying it to the actual field.

A Study on the Global Companies Trend of Industrial Internet of Things (산업용 사물인터넷의 글로벌 기업 동향 연구)

  • Kim, Hong-han;Song, Sung-il
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.4
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    • pp.387-394
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    • 2019
  • The purpose of this study is to analyze and identify the strengths of companies selected in each field based on data released by the IOTONE to see if the most influential companies in the industrial Internet of Things are gaining high competitiveness by exercising their capabilities in each field. The industrial Internet of Things is emerging as an essential element in the overall realm of business activity, as well as to make manufacturing factories competitive smart factories. Appropriate platforms should be applied to apply the industrial Internet of Things throughout the enterprise. Globally, many companies are proposing a platform for the industrial Internet of Things. We analyzed the strengths of the most influential companies in each field of connected machines, cybersecurity, analysis platforms, embedded computing, platform connectivity and hardware connectivity in the industrial Internet of Things, and looked at trends such as the current state of operations and the characteristics of the platform.

Intelligent Sensor Technology Trend for Smart IT Convergence Platform (스마트 IT 융합 플랫폼을 위한 지능형 센서 기술 동향)

  • Kim, H.J.;Jin, H.B.;Youm, W.S.;Kim, Y.G.;Park, K.H.
    • Electronics and Telecommunications Trends
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    • v.34 no.5
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    • pp.14-25
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    • 2019
  • As the Internet of Things, artificial intelligence and big data have received a lot of attention as key growth engines in the era of the fourth industrial revolution, data acquisition and utilization in mobile, automotive, robotics, manufacturing, agriculture, health care and national defense are becoming more important. Due to numerous data-based industrial changes, demand for sensor technologies is exploding, especially for intelligent sensor technologies that combine control, judgement, storage and communication functions with the sensors's own functions. Intelligent sensor technology can be defined as a convergence component technology that combines intelligent sensor units, intelligent algorithms, modules with signal processing circuits, and integrated plaform technologies. Intelligent sensor technology, which can be applied to variety of smart IT convergence services such as smart devices, smart homes, smart cars, smart factory, smart cities, and others, is evolving towards intelligent and convergence technologies that produce new high-value information through recognition, reasoning, and judgement based on artificial intelligence. As a result, development of intelligent sensor units is accelerating with strategies for miniaturization, low-power consumption and convergence, new form factor such as flexible and stretchable form, and integration of high-resolution sensor arrays. In the future, these intelligent sensor technologies will lead explosive sensor industries in the era of data-based artificial intelligence and will greatly contribute to enhancing nation's competitiveness in the global sensor market. In this report, we analyze and summarize the recent trends in intelligent sensor technologies, especially those for four core technologies.

Big Data-based Sensor Data Processing and Analysis for IoT Environment (IoT 환경을 위한 빅데이터 기반 센서 데이터 처리 및 분석)

  • Shin, Dong-Jin;Park, Ji-Hun;Kim, Ju-Ho;Kwak, Kwang-Jin;Park, Jeong-Min;Kim, Jeong-Joon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.1
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    • pp.117-126
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    • 2019
  • The data generated in the IoT environment is very diverse. Especially, the development of the fourth industrial revolution has made it possible to increase the number of fixed and unstructured data generated in manufacturing facilities such as Smart Factory. With Big Data related solutions, it is possible to collect, store, process, analyze and visualize various large volumes of data quickly and accurately. Therefore, in this paper, we will directly generate data using Raspberry Pi used in IoT environment, and analyze using various Big Data solutions. Collected by using an Sqoop solution collected and stored in the database to the HDFS, and the process is to process the data by using the solutions available Hive parallel processing is associated with Hadoop. Finally, the analysis and visualization of the processed data via the R programming will be used universally to end verification.

ROBOPPRESSO: Design and Implementation of Robot-Barista Services Using COBOT and IoT (ROBOPRESSO: 협동로봇과 IoT 기술을 활용한 로봇바리스타 서비스의 설계 및 구현)

  • Lee, Song-Joo;Kim, Dong-Hyun;Jeong, Jonpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.2
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    • pp.177-186
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    • 2021
  • This paper aims to show that cooperative robots, which have only been used in manufacturing sites, are expanding their scope of use in daily living spaces due to the expansion of non-face-to-face services. By combining robots and IoT technologies in terms of diversifying services in daily life and customized service areas, it is expected that the general public will also have easy access to smart technologies, and these technologies will be used in more areas. The robot barista system will provide customers with the services they want, monitoring, maintenance, and management of the system, making this paper convenient for customers, as well as managers who run stores, maintenance and repair, and engineers who design the system. This paper attempts to demonstrate this through a structure called Robopresso.

Development of Autoclave Aerated Concrete Using Circulating Fluidized Bed Combustion Ash (순환유동층 보일러애쉬를 활용한 경량기포 콘크리트 개발)

  • Lee, Chang Joon;Song, Jeong-Hyun;Chung, Chul-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.1
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    • pp.58-65
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    • 2021
  • In this study, as a method to increase the recycling of circulating fluidized bed combustion ash(CFBCA), CFBCA was utilized to produce autoclave aerated concrete product since CFBCA contains quicklime and calcium sulfate components that are required for the manufacture of autoclave aerated concrete. Successful achievement of such objective will bring cost reduction with high value addition, saving of natural resources, and the reduction of environmental load. Various mixing designs were designed to evaluate the properties of autoclave aerated concrete made of CFBCA. Based on series of experimental program, prototypes mix design for factory manufacturing was obtained. According to the experimental results, it was confirmed that gypsum can be replaced with CFBCA through the method of pre-treating the CFBCA as a slurry. It was possible to produce competitive autoclave aerated concrete products using CFBCA.

Development of a Simulation Model for Supply Chain Management of Modular Construction based Steel Bridge (모듈러 공법 기반 강교 공급사슬 관리를 위한 시뮬레이션 모형 개발)

  • Lee, Jaeil;Jeong, Eunji;Kim, Sinam;Jeong, Keunchae
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.2
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    • pp.3-15
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    • 2022
  • In this study, we develop a simulation model for Supply Chain Management (SCM) of modular construction based steel bridge. To this end, first, Factory Production/Site Construction system data for the steel bridge construction were collected, and supply chain, entities, resources, processes were defined based on the collected data. After that, a steel bridge supply chain simulation model was developed by creating data, flowchart, and animation modules using Arena software. Finally, verification and validation of the model were performed by using animation check, extreme condition check, average value test, Little' s law test, and actual case value test. As a result, the developed simulation model appropriately expressed the processes and characteristics of the steel bridge supply chain without any logical errors, and provided accurate performance evaluation values for the target system. In the future, we expect that the model will faithfully play a role as a performance evaluation platform in developing management techniques for optimally operating the steel bridge supply chain.

A Consideration on the Causes of 22.9kV Cable Terminal Burning Accident (22.9kV 케이블 단말 부위 소손 사고의 원인에 관한 고찰)

  • Shim, Hun
    • Journal of Internet of Things and Convergence
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    • v.8 no.2
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    • pp.7-12
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    • 2022
  • The main cause of cable accidents is the accelerated deterioration of the cable itself or internal and external electrical, mechanical, chemical, thermal, moisture intrusion, etc., which reduces insulation performance and causes insulation breakdown, leading to cable accidents. Insulation deterioration can occur even when there is no change in the appearance of the cable, so there is a difficulty in preventing cable accidents due to insulation deterioration. Since cable accidents can occur in areas with poor insulation due to the effects of overvoltage and overcurrent, it is necessary to comprehensively analyze transformers and circuit breakers, and ground faults caused by phase-to-phase imbalance. Ground fault accidents due to insulation breakdown of cables can occur due to defects in the cable itself and poor cable construction, as well as operational influences, arcs during operation of electrical equipment (switchers, circuit breakers, etc.). analysis is needed. This study intends to examine the causes of cable accidents through analysis of cable accidents that occurred in a manufacturing factory.

Comparison of Operation Strategies Considering Costs in a Railway Vehicle Assembly Shop with Flow Line Layout (흐름라인 방식의 철도차량 의장공장에서 비용을 고려한 운영전략 비교)

  • Kim, Dong Ok;Shin, Yang Woo;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.31 no.3
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    • pp.23-34
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    • 2022
  • Due to the characteristics of the railway system, a fleet consists of multiple railway vehicles, and a project contract is made by supplying multiple fleets to the customer. If the project fails to meet the due date, the manufacturer must compensate for the delay to the customer. In this paper, we analyze the operation strategies of the railway vehicle manufacturing factory using simulation, in which the layout adopts the concept of the flow lines, and when shortages of parts are considered. If there is a shortage of parts, the subsequent assembly process cannot proceed due to the nature of the assembly process. Thus, in order to overcome this problem, three strategies for performing assembly work are presented when the events of shortages are occurred. We also compare the strategies with respect to reduce the total cost which includes labor costs and compensation costs for delay.

Digital Twin Model Design And Implementation Using UBS Process Data (UBS공정 데이터를 활용한 디지털트윈 모델 설계 및 구현)

  • Park, Seon-Hui;Bae, Jong-Hwan;Ko, Ho-Jeong
    • Journal of Internet of Things and Convergence
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    • v.8 no.3
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    • pp.63-68
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    • 2022
  • Due to COVID-19, many paradigm shifts in existing manufacturing facilities and the expansion of non-face-to-face services are accelerating worldwide. A representative technology is digital twin technology. Such digital twin technology, which existed only conceptually in the past, has recently become feasible with the construction of a 5G-based network. Accordingly, this paper designed and implemented a part of the USB process to enable digital twins based on OPC UA communication, which is a standard interlocking structure, between real object objects and virtual reality-based USB process in accordance with this paradigm change. By reflecting the physical characteristics of real objects together, it is possible to simulate real-time synchronization of these with real objects. In the future, this can be applied to various industrial fields, and it is expected that it will be possible to reduce costs for decision-making and prevent dangerous accidents.