DOI QR코드

DOI QR Code

Development of Autoclave Aerated Concrete Using Circulating Fluidized Bed Combustion Ash

순환유동층 보일러애쉬를 활용한 경량기포 콘크리트 개발

  • Received : 2021.02.05
  • Accepted : 2021.02.26
  • Published : 2021.03.30

Abstract

In this study, as a method to increase the recycling of circulating fluidized bed combustion ash(CFBCA), CFBCA was utilized to produce autoclave aerated concrete product since CFBCA contains quicklime and calcium sulfate components that are required for the manufacture of autoclave aerated concrete. Successful achievement of such objective will bring cost reduction with high value addition, saving of natural resources, and the reduction of environmental load. Various mixing designs were designed to evaluate the properties of autoclave aerated concrete made of CFBCA. Based on series of experimental program, prototypes mix design for factory manufacturing was obtained. According to the experimental results, it was confirmed that gypsum can be replaced with CFBCA through the method of pre-treating the CFBCA as a slurry. It was possible to produce competitive autoclave aerated concrete products using CFBCA.

본 연구에서는 순환유동층 보일러 애쉬의 재활용 가능성을 높이기 위한 방법으로, 경량기포콘크리트의 제조시 생석회 및 황산칼슘 성분이 필요하다는 점에 착안하여, 이를 생석회 및 석고의 대체재로 활용하여, 생산원가 절감, 자원재활용, 환경부하 저감 및 고부가가치화 등의 목표를 달성하고자 하였다. 다양한 배합설계를 도출하여 경량기포 콘크리트 물성을 평가하였고, 이를 바탕으로 실제 공장에서 시제품을 생산하여, 경량 기포 콘크리트의 제조에 순환유동층 보일러애쉬의 활용성을 검증하고자 하였다. 실험 결과에 따르면, 순환유동층 보일러애쉬를 슬러리로 선처리하여 활용하는 방법을 통해 석고를 CFBCA로 대체 가능한 것이 확인되었으며, 이를 통해 경쟁력 있는 경량기포 콘크리트 제품의 생산이 가능함을 보였다.

Keywords

References

  1. American Society for Testing and Materials C 109. (2020). Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50mm] Cube Specimens), West Conshohocken: ASTM International.
  2. Anthonu, E.J., Granatstein, D.L. (2001). Sulfation phenomena in fluidized bed combustion systems, Progress Energy Combustion Science, 27(2), 215-236. https://doi.org/10.1016/S0360-1285(00)00021-6
  3. Chi, M., Huang, R. (2013). Effect of circulating fluidized bed combustion ash on the properties of roller compacted concrete, Cement and Concrete Composites, 45, 148-156. https://doi.org/10.1016/j.cemconcomp.2013.10.001
  4. Galvankova, L., Masilko, J., Solny, T., Stepankova, E. (2016). Tobermorite synthesis under hydrothermal conditions, Procedia Engineering, 151, 100-107. https://doi.org/10.1016/j.proeng.2016.07.394
  5. Havalica, J., Brandstetr, J., Odler, I. (1998). Possibilities of utilizing solid residues from pressured fluidized bed coal combustion(PSBC) for the production of blended cements, Cement and Concrete Research, 28(2), 299-307. https://doi.org/10.1016/S0008-8846(97)00258-5
  6. Kang, Y.H., Jung, S.W. (2017). Material properties of circulating fluidized bed combustion fly ash and utilization of non-sintered cement field, Magazine of RCR, 12(2), 26-32 [in Korean]. https://doi.org/10.14190/MRCR.2017.12.2.026
  7. Koornneef, J.., Junginger, M., Faaij, A. (2007). Development of fluidized bed combustion-an overview of trends, performance and cost, Progress Energy Combustion Science, 33(1), 19-55. https://doi.org/10.1016/j.pecs.2006.07.001
  8. KS F 2701 (2012). Autoclaved Lightweight Aerated Concrete Block, Korean Agency for Technology and Standards [in Korean].
  9. KS L 5110 (2001). Testing Method for Specific Gravity of Hydraulic Cement, Korean Agency for Technology and Standards [in Korean].
  10. Park, J., Oh, H., Jung, G.S., Kang, C.H. (2020). Application on the CFBC fly ash as a stimulant to improve the early strength of hydration portland cement, Journal of the Korean Recycled Construction Resources Institute, 8(1), 8-16 [in Korean]. https://doi.org/10.14190/JRCR.2020.8.1.8
  11. Sheng, G., Li, J., Li, F. (2007). Self-cementitious properties of fly ahses from CFBC boilers co-firing coal and high-sulphur petroleum coke, Cement and Concrete Research, 37(6), 871-876. https://doi.org/10.1016/j.cemconres.2007.03.013
  12. Wang, B., Song, Y. (2013). Methods for the control of volume stability of sulfur-rich CFBC ash cementitious systems, Magazine of Concrete Research, 65(19), 1168-1172. https://doi.org/10.1680/macr.13.00070