• 대한조선학회논문집
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• 제41권5호
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• pp.55-62
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• 2004

The logistics of entire shipbuilding process are integrated during the block erection process and the schedules for the erection process are made prior to. the schedules of any other processes. Therefore, efficient scheduling of the block erection process are one of most important issues in shipbuilding. There are only a few studies published regarding block erection scheduling methods because of its complexity and variability. This paper proposes an algorithm for diminution of maximum load based on constraint satisfaction technique. it is developed primarily for the efficiency in load leveling and applicability to the actual block erection process. The proposed algorithm is applied to actual block erection process and the results shows improvements in load leveling. It can also be used for the scheduling of fabrication, sub-assembly, and assembly to improve load leveling.

• 대한조선학회논문집
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• 제53권2호
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• pp.101-107
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• 2016

Generally, the shipbuilding industry has finite resources and limited workspace. Due to finite resources, limited workspace and state of block preparation, erection process in shipbuilding industry is frequently delayed than erection process scheduling which is planned at long-term plan stage. In this study, considering variability of block reserve ratio, the degree of delay in real erection process is measured and compared to scheduling which is planned at long-term plan stage in shipbuilding industry including finite capacity and variative lead time. Also, the erection process scheduling which has minimum lead time can be checked through simulation. The results of this study could be improved the accuracy of erection process scheduling by checking the main event compliance ratio by block reserve ratio and calculating the optimum erection pitch for the main event compliance.

• 한국전산구조공학회논문집
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• 제24권5호
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• pp.513-520
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• 2011

본 연구에서는 스트라치 시스템의 긴장설치과정 해석을 수행하기 위한 개선된 명시적 해석법을 제안하였다. 스트라치 시스템은 Stressed-Arch에서 유래한 용어로 슬리브에 의한 갭이 도입된 유동 하현재가 내부의 긴장재에 의한 초기장력의 도입으로 서서히 닫히게 되고, 이에 따라 전체 구조물이 상승하여 최종적인 아치형태의 구조물을 형성하는 독창적인 구조시스템이다. 스트라치 시스템의 초기장력 도입과정을 긴장설치(stress-erection process) 과정이라 하며, 초기곡률의 도입에 따라 유동 상현재에는 과도한 초기변형이 발생하여 소성거동에 의한 강체회전이 발생하는 불안정 구조물이 된다. 본 연구에서는 이러한 스트라치 시스템의 불안정 거동특성을 해석하기 위해서 소성힌지가 적용된 보-기둥요소를 사용하여 유동상현재를 모델링하였고, 불안정 구조물의 해석법에 효과적으로 사용되는 동적이완법의 개선된 알고리즘을 개선하여, 실제 스트라치 구조물의 긴장설치과정 해석을 수행하였으며, 실제 프로젝트에 대한 해석결과의 분석을 통하여 제안된 해석법의 적용성을 검증하였다.

• 산업공학
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• 제10권1호
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• pp.189-207
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• 1997

This paper explains a way of describing the erection sequence using the connecting relationship among blocks of a hull in shipbuilding industry. The information of the adjacent blocks such as upper, lower, right, left, front, rear, and their erection status, etd., is defined and the proper use of this allows us to determine one of the possible erection sequences. The methodology suggested also includes some useful benefits of avoiding insert blocks or maintaining stability in erection process. Further, an algorithm for generating the initial erection network is shown and this network may be a basis for designing daily erection scheduling. Some examples illustrate the procedure developed in this study and the results support the model's fidelity.

• 대한조선학회논문집
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• 제43권1호
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• pp.87-95
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• 2006

There are hundreds of ship blocks which are under the block assembly, painting, and outfitting assembly works in the pre-erection shops of shipyard. Generally, each block is planned to be processed in a pre-erection shop according to the block type by the long-term production-scheduling before six months. However, many blocks can't be processed in the planned time and the planned shop since the before and after block-processing changes or delays the planned sequential works in pre-erection shops. Therefore, it is essential to monitor the current location of each block and work in process to cope with the changed situation of pre-erection shops. Present study integrates PDA, GPS, and CDMA not only to chase the location of each block but also to exchange the pre-erection work order and the work report between the production-scheduling server and the production managers in the pre-erection shops. This study shows a prototype for the block tracing and process monitoring in the pre-erection shops.

• 한국공간구조학회논문집
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• 제2권4호
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• pp.37-44
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• 2002

The cable staying roof structure of Jeju worldcup stadium should be erected with correct prestressed force that is required by the structural engineer who designs this structure. This study evaluated and adapted the erection process of cable, the erection force and the measurement of cable force for Jeju worldcup stadium. The process of erection is required not only to calculate erection force but also to check structural stability, following process, construction period and using cranes. Considering the site conditions and technical problems, this study can attain successfully the erection of cable staying roof structure of Jeju worldcup stadium with allowable errors.

• 대한조선학회논문집
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• 제32권1호
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• pp.9-16
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• 1995

탑재 공정 계획은 도크 공기를 만족토록 탑재 전략과 탑재 블록 순서를 결정하는 것이며, 탑재일정 계획은 결정된 탑재 순서에 따라 블록의 탑재일을 결정하는 것이다. 일정 계획에 따라 부하 분포가 다양한 양상을 보이며, 이는 생산 비용에 영향을 미친다. 제한된 가용 자원을 효율적으로 사용하면서 최단 공기에 탑재를 완료할 수 있는 최적의 공정 계획을 수립하기 위해서는 공정 계획과 일정 계획의 다양한 조합에 대해 시뮬레이션해 볼 수 있어야 한다. 최적 탑재 공정 계획 시스템 구축을 위해서는 탑재 순서를 자동으로 생성하는 시스템과 부하 평준화 시스템이 요구된다. 본 논문에서 탑재 순서 자동 생성 방안을 약술하였다. 부하 평준화는 같은 도크 기간에 건조하는 모든 선박에 대해 동시에 행하여야 신뢰성 있는 결과를 얻을 수 있다. 이럴 경우 탐색 범위가 매우 넓어짐으로 효율적인 최적화 기법이 필요하다. 본 연구에서는 유전 알고리즘을 이용한 부하 평준화 시스템을 구현하였다. 본 시스템 개발로 일정 계획이 고려된 다양한 공정 계획 시뮬레이션이 가능하다.

• Wind and Structures
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• 제21권1호
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• pp.41-61
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• 2015

The flutter stability of long-span suspension bridges during erection can be more problematic and more susceptible to be influenced by many factors than in the final state. As described in this paper, numerical flutter stability analyses were performed for the construction process of Zhongdu Bridge over Yangtze River using the commercial FE package ANSYS. The effect of the initial wind attack angle, the sequence of deck erection, the stiffness reduction of stiffening girders, the structural damping, and the cross cables are discussed in detail. It was found that the non-symmetrical sequence of deck erection was confirmed to be aerodynamically favourable for the deck erection of long-span suspension bridges and the best erection sequence should be investigated in the design phase. While the initial wind attack angle of $-3^{\circ}$ is advantageous for the aerodynamic stability, $+3^{\circ}$ is disadvantageous compared with the initial wind attack angle of $0^{\circ}$ during the deck erection. The stiffness reduction of the stiffening girders has a slight effect on the flutter wind speed of the suspension bridge during erection, but structural damping has a great impact on it, especially for the early erection stages.

• 산업공학
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• 제13권2호
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• pp.225-233
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• 2000

In this paper, we develope a genetic algorithm for the erection scheduling in shipbuilding. Erection, the final manufacturing stage of shipbuilding, involves the landing and joining of blocks at drydock. Since several ships are built simultaneously at the same drydock and they compete with the common constrained production resource such as labor, space, and crane, we should consider both ship-specifics and common resource constraints for the desirable erection scheduling. Ship erection should also satisfy the predetermined dock cycle given from higher level production planning. Thus, erection schedule of a ship can be represented as a PERT/CPM project network with its own deadline. Since production resources are shared, the erection scheduling become the so-called multi-project scheduling problem with limited resources, which can not be solved easily due to the large size of project network. We propose a function as a minimization of load index which represented the load deviation over time horizon considering the yard production strategy. For the optical parameter setting, we tried various experiments. We verified that the proposed approach was effective to deal with the erection scheduling problem in shipbuilding.

• 한국공간구조학회논문집
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• 제2권1호
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• pp.51-58
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• 2002

Construction of roof structure, cable suspended structure, for Pusan main stadium is adapted a lifting method that is VSL lifting system. 5 processes are practiced for erection of the roof structure including the first lifting process for erection of upper cables and the second lifting process for erection of lower cables. Since all cables of this roof structure with two open spelter sockets are determined their length, some cable were wrong length, he roof structure would be unstable. But, At complete of erection for the roof structure each cable is attained to theoretical tension force with average 4% errors.