• Title/Summary/Keyword: epoxy-based materials

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Impact Behavior of Fiber/Metal Laminates (FMLs) under Low Velocity (섬유/금속 적층판의 저속 충격 거동)

  • Shi, Yu;Kim, Seung-Hyun;Kim, Byung-Sun;Song, Jong-Il
    • Composites Research
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    • v.23 no.1
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    • pp.8-16
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    • 2010
  • The Fiber/Metal Laminates (FMLs) have been developed as a new composite material for aerospace application to reduce weight and improve damage tolerance. In this study, firstly FMLs were manufactured and the tensile test was performed to investigate the mechanical properties of FMLs. Furthermore, impact behavior of the low velocity on FMLs which consisted of different types of aluminum or fiber/epoxy layers was tested by the drop weight impact tester based on the different impact energy conditions. The load-time and energy-time curves were employed to evaluate the impact performance of different specimens. Moreover, finite element analysis (FEA) was also performed to simulate the tensile test and impact behavior of FMLs under the same conditions with the tests and good agreements have been obtained between the FEA predictions and experimental results.

Comparative Analysis of Substrate Wet Surface Adhesion and Substrate Movement Response Performance Testing Methods for Injection Type Repair Materials Used in Leakage Cracks of Concrete Structure in Underground Environment (지하 습윤 환경에서 콘크리트 구조물 균열 누수에 사용되는 주입형 보수재료의 부착 성능과 거동 대응 성능 평가의 상관성 분석 연구)

  • Kim, Soo-Yeon;Oh, Kyu Hwan;Oh, Snag-Keun
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.9
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    • pp.19-26
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    • 2018
  • The focus of this study was centered around 15 common injection type water leakage repair materials (3 different types for each; synthetic polymer, cementitious, acrylic, epoxy, urethane) used in concrete structures of Korea and analyzing their wet surface adhesion performance in accordance to the ISO TS 16774 Test Method for Repair Materials for Water-leakage Cracks in Underground Concrete Structures, Part 4: Test Method for Adhesion on Wet Concrete Surface, and the results of this study was taken to be place under a comparative analysis with the results of the preceeding study on response to substrate movement performance study. The results of this comparative study showed that other than 1 specimen of 1 type of the acrylic and 3 specimens of 1 type of the synthetic polymer type materials, all of the 93% of the specimens used in this study showed stable adhesion on wet substrate surface, and we were able to determine that materials that have proper response properties against substrate movement are highly flexible and have high adhesion properties, but their adhesion properties on wet substrate would change based on their viscosity.

Hydrophobic Organic/Inorganic Composite Films with 3D Hierarchical Nanostructured Surfaces (3D 계층적 나노구조화된 표면을 갖는 소수성 유/무기 복합 필름)

  • Seo, Huijin;Ahn, Jinseong;Park, Junyong
    • Composites Research
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    • v.34 no.4
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    • pp.264-268
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    • 2021
  • In this study, we propose a method for fabricating hydrophobic coatings/films with three-dimensional (3D) hierarchical nanostructured organic/inorganic composite surfaces. An epoxy-based, large-area 3D ordered nanoporous template is first prepared through an advanced photolithography technique called Proximity-field nanoPatterning (PnP). Then, a hierarchically structured surface is generated by densely impregnating the template with silica nanoparticles with an average diameter of 22 nm through dip coating. Due to the coexisting micro- and nano-scale roughness on the surface, the fabricated composite film exhibits a higher contact angle (>137 degrees) for water droplets compared to the reference samples. Therefore, it is expected that the materials and processes developed through this study can be used in various ways in the traditional coating/film field.

Multi-objective robust optimization method for the modified epoxy resin sheet molding compounds of the impeller

  • Qu, Xiaozhang;Liu, Guiping;Duan, Shuyong;Yang, Jichu
    • Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.179-190
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    • 2016
  • A kind of modified epoxy resin sheet molding compounds of the impeller has been designed. Through the test, the non-metal impeller has a better environmental aging performance, but must do the waterproof processing design. In order to improve the stability of the impeller vibration design, the influence of uncertainty factors is considered, and a multi-objective robust optimization method is proposed to reduce the weight of the impeller. Firstly, based on the fluid-structure interaction, the analysis model of the impeller vibration is constructed. Secondly, the optimal approximate model of the impeller is constructed by using the Latin hypercube and radial basis function, and the fitting and optimization accuracy of the approximate model is improved by increasing the sample points. Finally, the micro multi-objective genetic algorithm is applied to the robust optimization of approximate model, and the Monte Carlo simulation and Sobol sampling techniques are used for reliability analysis. By comparing the results of the deterministic, different sigma levels and different materials, the multi-objective optimization of the SMC molding impeller can meet the requirements of engineering stability and lightweight. And the effectiveness of the proposed multi-objective robust optimization method is verified by the error analysis. After the SMC molding and the robust optimization of the impeller, the optimized rate reached 42.5%, which greatly improved the economic benefit, and greatly reduce the vibration of the ventilation system.

Monitoring the water absorption in GFRE pipes via an electrical capacitance sensors

  • Altabey, Wael A.;Noori, Mohammad
    • Advances in aircraft and spacecraft science
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    • v.5 no.4
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    • pp.499-513
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    • 2018
  • One of the major problems in glass fiber reinforced epoxy (GFRE) composite pipes is the durability under water absorption. This condition is generally recognized to cause degradations in strength and mechanical properties. Therefore, there is a need for an intelligent system for detecting the absorption rate and computing the mass of water absorption (M%) as a function of absorption time (t). The present work represents a new non-destructive evaluation (NDE) technique for detecting the water absorption rate by evaluating the dielectric properties of glass fiber and epoxy resin composite pipes subjected to internal hydrostatic pressure at room temperature. The variation in the dielectric signatures is employed to design an electrical capacitance sensor (ECS) with high sensitivity to detect such defects. ECS consists of twelve electrodes mounted on the outer surface of the pipe. Radius-electrode ratio is defined as the ratio of inner and outer radius of pipe. A finite element (FE) simulation model is developed to measure the capacitance values and node potential distribution of ECS electrodes on the basis of water absorption rate in the pipe material as a function of absorption time. The arrangements for positioning12-electrode sensor parameters such as capacitance, capacitance change and change rate of capacitance are analyzed by ANSYS and MATLAB to plot the mass of water absorption curve against absorption time (t). An analytical model based on a Fickian diffusion model is conducted to predict the saturation level of water absorption ($M_S$) from the obtained mass of water absorption curve. The FE results are in excellent agreement with the analytical results and experimental results available in the literature, thus, validating the accuracy and reliability of the proposed expert system.

Studies on Rheological Properties and Cure Behaviors of Difunctional Epoxy/Biodegradable Poly(butylene succinate) Blends (2관능성 에폭시/생분해성 폴리부틸렌 숙시네이트 블렌드의 유변학적 특성 및 경화거동에 관한 연구)

  • 박수진;김승학;이재락;민병각
    • Composites Research
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    • v.15 no.6
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    • pp.8-15
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    • 2002
  • In this work, the effect of biodegradable poly(butylene succinate)(PBS) in difunctional epoxy(21:P) resin was investigated in terms of rheological properties, cure kinetics, thermal stabilities, and mechanical interfacial properties. Rheological properties of the blend system were measured under isothermal condition using a rheometer. Cross-linking activation energies($\textrm{E}_c$) were determined from the Arrhenius equation based on gel time and curing temperature. The $\textrm{E}_c$ was increased in the presence of 10 wt% PBS as compared with neat 2EP. From the DSC results of the blends, the cure activation energies($\textrm{E}_a$) showed a similar behavior with $\textrm{E}_c$ due to the increased intermolecular interaction between 2EP and PBS. The decomposed activation energies($\textrm{E}_t$) for the thermal stability derived from the integral method of Horowitz-Metzger equation, were also increased in 10 wt% PBS. In addition, 20 wt% PBS showed the highest critical stress intensity factor($\textrm{E}_{IC}$). which was explained by increasing the fracture toughness of the 2EP/PBS blend systems.

Characteristic Analysis of Falling Weight Impact Response in CF/Epoxy Composite Plates Using Frequency Responses (주파수 응답을 이용한 CF/Epoxy 복합적층판의 낙추충격 특성평가)

  • 임광희;박노식;김영남;김선규;양인영
    • Composites Research
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    • v.16 no.2
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    • pp.9-17
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    • 2003
  • We have implemented a system of falling weight impact tester in order to evaluate the impact energy absorbing characteristics and impact strength of CFRP laminate plates. The absorbed energy of T-300 orthotropic composites is higher than that of quasi-isotropic specimen over impact energy 7J, but in case of using T700 fiber, much difference does not show. Also, absorbed energy of T-300 orthotropic composites, which are composed of the same stacking number and orientation became more than that of T700 fiber specimen however there was no big difference in case of quasi-isotropic specimens. Delamination area of impacted specimens was measured with ultrasonic C-scanner to find correlation between impact energy and delamination area. Delamination area and frequency responses were evaluated between impacted and unimpacted specimens. There is a strong correlation between frequency responses and impact-induced delamination. The presence and scale of damages have been investigated based on the variations of frequency responses.

Fast Defect Detection of PCB using Ultrasound Thermography (초음파 서모그라피를 이용한 빠른 PCB 결함 검출)

  • Cho Jai-Wan;Seo Yong-Chil;Jung Seung-Ho;Kim Seungho;Jung Hyun-Kyu
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.2
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    • pp.68-71
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    • 2006
  • Active thermography has been used for several years in the field of remote non-destructive testing. It provides thermal images for remote detection and imaging of damages. Also, it is based on propagation and reflection of thermal waves which are launched from the surface into the inspected component by absorption of modulated radiation. For energy deposition, it use external heat sources (e.g., halogen lamp or convective heating) or internal heat generation (e.g., microwaves, eddy current, or elastic wave). Among the external heat sources, the ultrasound is generally used for energy deposition because of defect selective heating up. The heat source generating a thermal wave is provided by the defect itself due to the attenuation of amplitude modulated ultrasound. A defect causes locally enhanced losses and consequently selective heating up. Therefore amplitude modulation of the injected ultrasonic wave turns a defect into a thermal wave transmitter whose signal is detected at the surface by thermal infrared camera. This way ultrasound thermography(UT) allows for selective defect detection which enhances the probability of defect detection in the presence of complicated intact structures. In this paper the applicability of UT for fast defect detection is described. Examples are presented showing the detection of defects in PCB material. Measurements are performed on various kinds of typical defects in PCB materials (both Cu metal and non-metal epoxy). The obtained thermal image reveals area of defect in row of thick epoxy material and PCB.

A Study on the Stress Wave Propagation of Composite Laminate Subjected to Low-Velocity Impact (저속 충격을 받는 적층 복합재의 응력파 전파에 관한 연구)

  • 안국찬;김문생;김규남
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.9-19
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    • 1989
  • The impact stress and wave propagation of graphite/epoxy and glass/epoxy laminates subjected to the transverse low-velocity impact of steel balls are investigated theoretically. A plate finite element model based on Whitney and Pagano's theory for the analysis of heterogeneous and anisotropic plates taking into account of the transverse shear deformation is used for the theoretical investigation. This model is in conjuction with static contact laws. The basic element is a four-node quadrilateral with the five degrees-of-freedom per node. The reduced integration technique is used for shear locking associated with low-order function in application to thin plates. These two materials are composed of [0.deg./45.deg./0.deg./-45.deg./0.deg.]$_{2S}$ and [90.deg./45.deg./90.deg./-45.deg./90.deg.]$_{2S}$ stacking sequences and have clamped-clamped boundary conditions. Finally, the present results are compared with an existing solution and wave propagation theory and then impact stress and wave propagation phenomena are investigated.gated.

Effect of rinsing time on the accuracy of interim crowns fabricated by digital light processing: An in vitro study

  • Lee, Beom-Il;You, Seung-Gyu;You, Seung-Min;Kang, Seen-Young;Kim, Ji-Hwan
    • The Journal of Advanced Prosthodontics
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    • v.13 no.1
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    • pp.24-35
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    • 2021
  • PURPOSE. This study was to evaluate the effect of rinsing time on the accuracy of interim crowns fabricated by digital light processing. MATERIALS AND METHODS. The maxillary right first molar master die was duplicated using a silicone material, while a study die was produced using epoxy resin. Scans of the epoxy resin die were used in combination with CAD software to design a maxillary right first molar interim crown. Based on this design, 24 interim crowns were fabricated with digital light processing. This study examined the trueness and precision of products that were processed with one of the three different postprocessing rinsing times (1 min, 5 min, and 10 min). Trueness was measured by superimposing reference data with scanned data from external, intaglio, and marginal surfaces. Precision was measured by superimposing the scan data within the group. The trueness and precision data were analyzed using Kruskal-Wallis, nonparametric, and post-hoc tests, and were compared using a Mann-Whitney U test with Bonferroni correction (α=.05). RESULTS. The trueness of the external and intaglio surfaces of crowns varied significantly among the different rinsing times (P=.004, P=.003), but there was no statistically significant difference in terms of trueness measurements of the marginal surfaces (P=.605). In terms of precision, statistically significant differences were found among the external, intaglio, and marginal surfaces (P=.001). CONCLUSION. Interim crowns rinsed for 10 minutes showed high accuracy.