• 제목/요약/키워드: epoxy composites

검색결과 1,050건 처리시간 0.026초

열응력에 의한 얇은 복합적층판의 자유경계단 부위 파손 (Thermal Stress-induced Edge Failure of Thin Composite Laminates)

  • 이성혁;최낙삼
    • Composites Research
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    • 제12권1호
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    • pp.28-36
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    • 1999
  • 본 연구에서는 얇은 탄소섬유/에폭시 복합적층판(두께 1mm)의 냉각열응력으로 인한 자유경계단 근처의 파손을 유한요소 수치해석과 초음파 C-scan, 광학 및 전자현미경 관찰을 통하여 검토하였다. 수치해석 결과, 복합적층판의 자유단 근처의 내부층에서 층냄 및 층간응력이 크게 나타났다. 액체질소에 의한 저온담금질 실험결과, 적층강도가 $[0_2/90_2]_s,\;[45_2/-45_0]_s,\;[0_2/60_2]_s$인 적층판의 층간근처의 내부층 쪽에서만 모재 및 계면부에서 진전하는 층내균열이 발생하였다. 이들 결과는 위의 수치해석 결과와 일치했다.

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WinDS$3000^{TM}$ 시스템의 블레이드 개발 및 시험 (Blade Development and Test of WinDS$3000^{TM}$ System)

  • 이상일;이경우;주완돈;이기학;박종포
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
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    • pp.448-448
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    • 2009
  • A new blade has been developed to apply to Doosan 3MW offshore wind turbine named as WinDS3000TM. The 3MW blade has been designed by the concept of slim external shape and optimized structure. High-performance glass fiber reinforced epoxy composites were used as the main material of the blade. The blade was manufactured using vacuum infusion process in order to increase the fiber volume fraction and to reduce micro-porosities. The blade has successfully passed the full-scale blade static test for certification. During the test, micro-failure signal and strain change of the blade were measured using acoustic emission sensors and strain gages. The blade has robust structure and weighs lighter compared to conventional blade since the new blade was designed by optimization process. The 3MW blade will be commercially applied to WinDS$3000^{TM}$ in 2010.

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열팽창 치공구를 이용한 열경화성 복합재료의 성형연구 (Thermally-Expandable Molding Process for Thermoset Composite Materials)

  • 이준호;금성우;장원영;남재도
    • 폴리머
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    • 제24권5호
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    • pp.690-700
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    • 2000
  • 본 연구에서는 온도의 상승에 의하여 부피가 팽창하는 열팽창 고무 치공구의 팽창 특성을 이용하여 열경화성 복합재료를 경화하고 압축하는 과정을 실험과 모델링을 통하여 해석하였다. 열팽창 고무치공구가 사용되는 닫힌계 (fixed-volume process)와 열린계 (variable-volume process)에서 예상되는 압력을 이론적으로 유도하였고, 경화가 수반되는 과정에 있어서는 실험을 통하여 열팽창 치공구와 프리프레그가 나타내는 압력을 측정하였다. 온도가 상승하고 경화가 수반되는 경우에 등속도 압축실험에 의하여 얻어진 응력-변형율 곡선은 비선형 점탄성 특성을 보여주었는데, 본 연구에서는 Maxwell모델을 KWW (Kohlrausch-Williame-Watts)식으로 변형시킨 모델식을 이용하여 이를 매우 정확하게 표현할 수 있었다. 이 모델을 이용하여 몰드의 부피를 고정시킨 상태에서 경화시키는 닫힌계 공정에서 예상되는 압력을 예측하였으며 따라서 열팽창 치공구를 열경화성 복합재료의 경화압축 공정에 성공적으로 적용하였고 이를 해석하였다.

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Effects of NaCl Concentration and Solution Temperature on the Galvanic Corrosion between CFRP and AA7075T6

  • Hur, S.Y.;Kim, K.T.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • 제19권2호
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    • pp.75-81
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    • 2020
  • To reduce structural weight, light metals, including aluminum and magnesium alloys, have been widely used in various industries such as aircraft, transportation and automobiles. Recently, composite materials such as Carbon Fiber Reinforced Plastics (CFRP) and Graphite Epoxy Composite Material (GECM) have also been applied. However, aluminum and its alloys suffer corrosion from various factors, which include aggressive ions, pH, solution temperature and galvanic contact by potential difference. Moreover, carbon fiber in CFRP and GECM is a very efficient cathode, and very noble in the galvanic series. Galvanic contact between carbon fiber composites and metals in electrolytes such as rain or seawater, is highly undesirable. Notwithstanding the potentially dangerous effects of chloride and temperature, there is little research on galvanic corrosion according to chloride concentration and temperature. This work focused on the effects of chloride concentration and solution temperature on AA7075T6. The increased galvanic corrosion between CRFP and AA7075T6 was evaluated by electrochemical experiments, and these effects were elucidated.

The Investigation of Rheological Properties Development for Polymer Matrix Including Foaming Agent

  • Lee, Seung Hak;Kim, Dong Gun;Lim, Sung Wook;Park, Eun Young;Park, Tae Sun;Hyun, Kyu
    • Elastomers and Composites
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    • 제51권1호
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    • pp.24-30
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    • 2016
  • Sole in the footwear usually modified with foaming agent on the polymer resin to improve the lightweightness and crush-cushion effect. In this study, we investigated rheological properties for polymer resin filled with the different type and concentration of foaming agent, capsule type foaming agent and organo-chemical foaming agent, under the time sweep test. Curing times of each polymer resin with different kind of foaming agent are delayed than reference material (epoxy resin with curing agent). In case of adding capsule type foaming agent, however, there is appropriate concentration to reduce the curing time, relatively. When foaming agent is activated, foaming force inflates the sample in contrast to condensation force of curing and then axial normal force develop to the (+) direction. Interestingly, by increase concentration of foaming agent, there is a specific point to break down the axial normal force development. The reason for this phenomenon is that coalescence of foams induce the blocking of axial normal force development.

Mechanical properties of ABS resin reinforced with recycled CFRP

  • Ogi, Keiji;Nishikawa, Takashi;Okano, Yasutaka;Taketa, Ichiro
    • Advanced Composite Materials
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    • 제16권2호
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    • pp.181-194
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    • 2007
  • This paper presents the mechanical properties of a composite consisting of acrylonitrile-butadiene-styrene (ABS) resin mixed with carbon fiber reinforced plastics (CFRP) pieces (CFRP/ABS). CFRP pieces made by crushing CFRP wastes were utilized in this material. Nine kinds of CFRP/ABS compounds with different weight fraction and size of CFRP pieces were prepared. Firstly, tensile and flexural tests were performed for the specimens with various CFRP content. Next, fracture surfaces of the specimens were microscopically observed to investigate fracture behavior and fiber/resin interface. Finally, the tensile modulus and strength were discussed based on the macromechanical model. It is found that the elastic modulus increases linearly with increasing CFRP content while the strength changes nonlinearly. Microscopic observation revealed that most carbon fibers are separated individually and dispersed homogeneously in ABS resin. Epoxy resin particles originally from CFRP are dispersed in ABS resin and seem to be in good contact with surrounding resin. The modulus and strength can be expressed using a macromechanical model taking account of fiber orientation, length and interfacial bonding in short fiber composites.

Evaluation of energy release rate of composites laminated with finite element method

  • Achache, Habib;Boutabout, Benali;Benzerdjeb, Abdelouahab;Ouinas, Djamel
    • Structural Engineering and Mechanics
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    • 제55권1호
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    • pp.191-204
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    • 2015
  • Control of the mechanical behavior of composite materials and structures under monotonic and dynamic loads for cracks and damage is a vast and complex area of research. The modeling of the different physical phenomena and behavior characteristics of a composite material during deformation play an important role in the structural design. Our study aims to analyze numerically the energy release rate parameter G of a composite laminated plate (glass or boron / epoxy) cross-ply [$+{\alpha}$, $-{\alpha}$] in the presence of a crack between two circular notches under the effect of several parameters such as fiber orientation ${\alpha}$, the crack orientation ${\beta}$, the orientation ${\gamma}$ of the two considered circular notches and the effect of mechanical properties. Our results show clearly that both notches orientation has more effect on G than the cracks and fibers orientations.

다층 PCB에서의 $BaTiO_3$ 세라믹 Embedded capacitors (Composite $BaTiO_3$ Embedded capacitors in Multilayer Printed Circuit Board)

  • 유희욱;박용준;고중혁
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.110-113
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    • 2008
  • Embedded capacitor technology is one of the effective packing technologies for further miniaturization and higher performance of electric packaging system. In this paper, the embedded capacitors were simulated and fabricated in 8-layered printed circuit board employing standard PCB processes. The composites of barium titanante($BaTiO_3$) powder and epoxy resin were employed for the dielectric materials in embedded capacitors. Theoretical considerations regarding the embedded capacitors have been paid to understand the frequency dependent impedance behavior. Frequency dependent impedance of simulated and fabricated embedded capacitors was investigated. Fabricated embedded capacitors have lower self resonance frequency values than that of the simulated embedded capacitors due to the increased parasitic inductance values. Frequency dependent capacitances of fabricated embedded capacitors were well matched with those of simulated embedded capacitors from the 100MHz to 10GHz range. Quality factor of 20 was observed and simulated at 2GHz range in the 10 pF embedded capacitors. Temperature dependent capacitance of fabricated embedded capacitors was presented.

축 압궤하중을 받는 Gr/E 복합재 튜브의 에너지 흡수특성 (The Absorbed Energy Characteristics of Gr/E Composite Tubes under Axial Collapse Load)

  • 양현수;김영남;최흥환
    • 대한안전경영과학회지
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    • 제4권2호
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    • pp.189-197
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    • 2002
  • Composites have wide applications in aerospace vehicles and automobiles because of the inherent flexibility in their design lot improved material properties. Composite tubes in particular, are potential candidates for their use as energy absorbing elements in crashworthiness applications due to their high specific energy absorbing capacity and the stroke efficiency. Their failure mechanism however is highly complicated and rather difficult to analyze. This includes fracture in fibers, in the matrix and in the fiber-matrix interface in tension, compression and shear. The purpose of this study is to investigate the energy absorption characteristics of Gr/E(Graphite/Epoxy) tubes on static and impact tests. The collapse characteristics and energy absorption of a variety of tubes have been examined. Changes in the lay-up which increased the modulus increased the energy absorption of the tubes. Based on the test results, the following remarks can be made: Among CA15, CA00 and CA90 curves the CA90 tube exhibits the highest crush load throughout the whole crush process, and max load increases as interlaminar number increase. Among all the tubes type CC90 has the largest specific crushing stress of 52.60 kJ/kg which is much larger than other tubes.

Preparation of Epoxidized Soft Terpolymers and Their Reactive Compatibilizing Effects on PP/EVOH Blends

  • Kim, Jung Soo;Jeon, Dong Gyu;Jang, Ji Hoon;Kim, Jin Hoon;Kim, Ki Bum;Yang, Hong Joo;Park, Jun Sung;Lee, Youn Suk;Kim, Dong Hyun
    • Elastomers and Composites
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    • 제50권3호
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    • pp.189-195
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    • 2015
  • In this study, we prepared epoxidized poly ethylene-ter-1-decene-ter-divinylbenzene (Epo-PEHV) as a reactive compatibilizer to prevent phase separation phenomenon which occurs upon blending polypropylene (PP) and ethylene-vinyl alcohol copolymer (EVOH). Firstly, PEHV was prepared under high catalyst activity according to content of catalyst and cocatalyst. After then, we modified vinyl group of the terpolymer with epoxy group. We observed that the terpolymer was successfully epoxidized by 1H-NMR and FT-IR analysis. The Epo-PEHV was added by 2, 5, 10% in PP/EVOH blends. The morphologies and mechanical properties of PP/Epo-PEHV/EVOH blends were analyzed by SEM and UTM, respectively. Epo-PEHV enhanced the interfacial adhesion of PP and EVOH blends.