• Title/Summary/Keyword: electro fusion

Search Result 51, Processing Time 0.026 seconds

Numerical Prediction of Solder Fatigue Life in a High Power IGBT Module Using Ribbon Bonding

  • Suh, Il-Woong;Jung, Hoon-Sun;Lee, Young-Ho;Choa, Sung-Hoon
    • Journal of Power Electronics
    • /
    • v.16 no.5
    • /
    • pp.1843-1850
    • /
    • 2016
  • This study focused on predicting the fatigue life of an insulated gate bipolar transistor (IGBT) power module for electric locomotives. The effects of different wiring technologies, including aluminum wires, copper wires, aluminum ribbons, and copper ribbons, on solder fatigue life were investigated to meet the high power requirement of the IGBT module. The module's temperature distribution and solder fatigue behavior were investigated through coupled electro-thermo-mechanical analysis based on the finite element method. The ribbons attained a chip junction temperature that was 30℃ lower than that attained with conventional round wires. The ribbons also exhibited a lower plastic strain in comparison with the wires. However, the difference in plastic strain and junction temperature among the different ribbon materials was relatively small. The ribbons also exhibited different crack propagation behaviors relative to the wires. For the wires, the cracks initiated at the outmost edge of the solder, whereas for the ribbons, the cracks grew in the solder layer beneath the ribbons. Comparison of fatigue failure areas indicated that ribbon bonding technology could substantially enhance the fatigue life of IGBT modules and be a potential candidate for high power modules.

Enhancement of Classification Accuracy and Environmental Information Extraction Ability for KOMPSAT-1 EOC using Image Fusion (영상합성을 통한 KOMPSAT-1 EOC의 분류정확도 및 환경정보 추출능력 향상)

  • Ha, Sung Ryong;Park, Dae Hee;Park, Sang Young
    • Journal of the Korean Association of Geographic Information Studies
    • /
    • v.5 no.2
    • /
    • pp.16-24
    • /
    • 2002
  • Classification of the land cover characteristics is a major application of remote sensing. The goal of this study is to propose an optimal classification process for electro-optical camera(EOC) of Korea Multi-Purpose Satellite(KOMPSAT). The study was carried out on Landsat TM, high spectral resolution image and KOMPSAT EOC, high spatial resolution image of Miho river basin, Korea. The study was conducted in two stages: one was image fusion of TM and EOC to gain high spectral and spatial resolution image, the other was land cover classification on fused image. Four fusion techniques were applied and compared for its topographic interpretation such as IHS, HPF, CN and wavelet transform. The fused images were classified by radial basis function neural network(RBF-NN) and artificial neural network(ANN) classification model. The proposed RBF-NN was validated for the study area and the optimal model structure and parameter were respectively identified for different input band combinations. The results of the study propose an optimal classification process of KOMPSAT EOC to improve the thematic mapping and extraction of environmental information.

  • PDF

Characteristics of Low Temperature Toughness on EGW Weld Metal (EGW 용착금속의 저온인성 특성)

  • Seo, Jun-Seok;Lee, Chang-Hee;Ryoo, Hoi-Soo;Kim, Hee-Jin
    • Proceedings of the KWS Conference
    • /
    • 2010.05a
    • /
    • pp.18-18
    • /
    • 2010
  • 최근에 건조되는 선박이나 구조물들은 점차 대형화 되어가고, 이에 사용되는 판재들은 점차 고강도 극후판재화 되어가고 있다. 극후판재의 용접성을 향상시키기 위해서는 대입열 용접이 주로 적용되고 있는 실정인데, 30 mmt 이상의 후판을 1 pass로 용접하기 위해서는 EGW(Electro-gas welding) 기법을 사용한다. 대입열 용접은 용접입열(heat input)이 매우 높아 용착금속과 열영향부의 냉각속도가 매우 느려 용접열영향부에서 특히 fusion line 근처의 열영향부는 결정립 조대화 및 취약한 미세조직을 형성함으로서 저온인성을 크게 저하시키고, 연화 현상(softening effect)을 발생시켜 강도가 저하되는 문제점이 주로 발생하였다. 하지만 이런 문제점을 해결하기 위해 대입열용접에 사용된는 강재의 미세조직을 제어하여 AlN, TiN, $TiO_2$ 등의 석출물을 이용한 용접열영향부의 저온인성을 향상시켰다. 이러한 문제점이 발생하는 대입열용접에서 저온인성 시험은 주로 fuison line + 1, 2mm에서 수행한다. 하지만 대입열 용접시 용착금속의 냉각속도도 매우 느리기 때문에 용착금속의 위치에 따라 저온 인성 특성이 다르게 나타날 수 있다. 본 연구에서는 EGW 용착금속의 위치에 따른 저온인성 특성을 평가하기 위해 EH-36N, 40mmt 판재를 사용하여 1pole EG 용접 하였다. 용착금속의 저온인성 특성을 평가하기위해 충격 시편의 노치 위치가 fusion line - 2mm와 용접부 중앙을 기준으로 4곳을 선정하여 충격시험을 수행하였다. 또한 용착금속의 경도 분포를 알아보기 위해 micro vickers hardness tester(mitutoyo UR-501)을 사용해 hardness mapping 시험을 하였다. 용착금속의 저온인성은 미세조직과, 산소량에 따라 변화 할 수 있기 때문에 용착금속 위치를 달리하여 미세조직과 산소량도 각각 분석하였다. 용착금속의 저온인성을 향상시킬 수 있는 침상형페라이트와 비금속개재물의 상관관계에 관해 검토 하였다.

  • PDF

Investigation of Ag Migration from Ag Paste Bump in Printed Circuit Board (Ag Paste bump 구조를 갖는 인쇄회로기판의 Ag migration 발생 안전성 평가)

  • Song, Chul-Ho;Kim, Young-Hun;Lee, Sang-Min;Mok, Jee-Soo;Yang, Yong-Suk
    • Korean Journal of Materials Research
    • /
    • v.20 no.1
    • /
    • pp.19-24
    • /
    • 2010
  • The current study examined Ag migration from the Ag paste bump in the SABiT technology-applied PCB. A series of experiments were performed to measure the existence/non-existence of Ag in the insulating prepreg region. The average grain size of Ag paste was 30 nm according to X-ray diffraction (XRD) measurement. Conventional XRD showed limitations in finding a small amount of Ag in the prepreg region. The surface morphology and cross section view in the Cu line-Ag paste bump-Cu line structure were observed using a field emission scanning electron microscope (FE-SEM). The amount of Ag as a function of distance from the edge of Ag paste bump was obtained by FE-SEM with energy dispersive spectroscopy (EDS). We used an electron probe micro analyzer (EPMA) to improve the detecting resolution of Ag content and achieved the Ag distribution function as a function of the distance from the edge of the Ag paste bump. The same method with EPMA was applied for Cu filled via instead of Ag paste bump. We compared the distribution function of Ag and Cu, obtained from EPMA, and concluded that there was no considerable Ag migration effect for the SABiT technology-applied printed circuit board (PCB).

Characteristics of High Heat Input Welding (대입열용접 특성)

  • Kim, Hee-Jin;Ryu, H.S.
    • Proceedings of the KWS Conference
    • /
    • 2010.05a
    • /
    • pp.13-17
    • /
    • 2010
  • 용접입열 (heat input)은 용접시에 외부로부터 가해지는 열량으로 정의되기 때문에, 대입열용접은 용접입열량이 높은 용접이라고 정의할 수 있다. 통상적으로는 기존에 사용하던 용접기법보다 입열량이 높은 경우에 이를 대입열 용접기법이라고 부르게 되는데, 최근에는 편면 SAW 및 EGW기법 등이 대입열 용접기법으로 통칭되고 있다. 이들 기법의 공통된 특징은 one-pass 용접이라는 것과 용접열영향부에서의 열전달이 2차원적이라는 것이다. 본 연구에서는 Rosenthal의 해석식을 이용하여 이들 두 기법의 열전달 특성을 fusion line 위치에서 분석하여 보았는데, 두께에 따른 열전달 특성에 있어서 커다란 차이를 보여 주게 됨을 확인하였다. 편면 SAW에서는 열이력이 두께의 영향을 받아 두께(입열)가 증가함에 따라 고온에서의 유지시간은 증가하고 냉각속도는 느려지게 된다. 그러나 EGW에서는 입열과 두께가 일차함수적인 관계를 가지고 있기 때문에 열이력에 미치는 두께(입열)의 영향이 없다는 결과가 도출되었다. 이러한 차이로 인하여 편면 SAW에서는 강판 두께가 증가함에 따라 fusion line에서의 충격인성은 저하할 것으로 예상되는 반면에 EGW에서는 두께의 영향을 받지 않을 것으로 예상되었다. 그럼으로 EGW용 대입열용접용 강재의 '대입열 용접성'을 정량적으로 평가할 목적으로 '적용 가능한 최대입열 수준' 또는 '적용 가능한 최대 강판두께' 등으로 평가하는 것은 의미가 없는 것이다. 단지 강판의 두께에 따라 강재의 화학조성이나 제조공정에 있어 차이가 있다면, 이로 인한 'EGW 용접성'의 차이는 있을 수 있다.

  • PDF

Improvement of Mid-Wave Infrared Image Visibility Using Edge Information of KOMPSAT-3A Panchromatic Image (KOMPSAT-3A 전정색 영상의 윤곽 정보를 이용한 중적외선 영상 시인성 개선)

  • Jinmin Lee;Taeheon Kim;Hanul Kim;Hongtak Lee;Youkyung Han
    • Korean Journal of Remote Sensing
    • /
    • v.39 no.6_1
    • /
    • pp.1283-1297
    • /
    • 2023
  • Mid-wave infrared (MWIR) imagery, due to its ability to capture the temperature of land cover and objects, serves as a crucial data source in various fields including environmental monitoring and defense. The KOMPSAT-3A satellite acquires MWIR imagery with high spatial resolution compared to other satellites. However, the limited spatial resolution of MWIR imagery, in comparison to electro-optical (EO) imagery, constrains the optimal utilization of the KOMPSAT-3A data. This study aims to create a highly visible MWIR fusion image by leveraging the edge information from the KOMPSAT-3A panchromatic (PAN) image. Preprocessing is implemented to mitigate the relative geometric errors between the PAN and MWIR images. Subsequently, we employ a pre-trained pixel difference network (PiDiNet), a deep learning-based edge information extraction technique, to extract the boundaries of objects from the preprocessed PAN images. The MWIR fusion imagery is then generated by emphasizing the brightness value corresponding to the edge information of the PAN image. To evaluate the proposed method, the MWIR fusion images were generated in three different sites. As a result, the boundaries of terrain and objects in the MWIR fusion images were emphasized to provide detailed thermal information of the interest area. Especially, the MWIR fusion image provided the thermal information of objects such as airplanes and ships which are hard to detect in the original MWIR images. This study demonstrated that the proposed method could generate a single image that combines visible details from an EO image and thermal information from an MWIR image, which contributes to increasing the usage of MWIR imagery.

Effects of Microstructures on the Toughness of High Heat Input EG Welded Joint of EH36-TM Steel (EH36-TM강의 대입열 EGW 용접부 저온 인성에 미치는 미세 조직의 영향)

  • Choi, Woo-Hyuk;Cho, Sung-Kyu;Choi, Won-Kyu;Ko, Sang-Gi;Han, Jong-Man
    • Journal of Welding and Joining
    • /
    • v.30 no.1
    • /
    • pp.64-71
    • /
    • 2012
  • The characteristics of high heat input (342kJ/cm) EG (Electro Gas Arc) welded joint of EH36-TM steel has been investigated. The weld metal microstructure consisted of fine acicular ferrite (AF), a little volume of polygonal ferrite (PF) and grain boundary ferrite (GBF). Charpy impact test results of the weld metal and heat affected zone (HAZ) met the requirement of classification rule (Min. 34J at $-20^{\circ}C$). In order to evaluate the relationship between the impact toughness property and the grain size of HAZ, the austenite grain size of HAZ was measured. The prior austenite grain size in Fusion line (F.L+0.1 mm) was about $350{\mu}m$. The grain size in F.L+1.5 mm was measured to be less than $30{\mu}m$ and this region was identified as being included in FGHAZ(Fine Grain HAZ). It is seen that as the austenite grain size decreases, the size of GBF, FSP (Ferrite Side Plate) become smaller and the impact toughness of HAZ increases. Therefore, the CGHAZ was considered to be area up to 1.3mm away from the fusion line. Results of TEM replica analysis for a welded joint implied that very small size ($0.8\sim1.2{\mu}m$) oxygen inclusions played a role of forming fine acicular ferrite in the weld metal. A large amount of (Ti, Mn, Al)xOy oxygen inclusions dispersed, and oxides density was measured to be 4,600-5,300 (ea/mm2). During the welding thermal cycle, the area near a fusion line was reheated to temperature exceeding $1400^{\circ}C$. However, the nitrides and carbides were not completely dissolved near the fusion line because of rapid heating and cooling rate. Instead, they might grow during the cooling process. TiC precipitates of about 50 ~ 100nm size dispersed near the fusion line.

A SHIPBOARD MULTISENSOR SOLUTION FOR THE DETECTON OF FAST MOVING SMALL SURFACE OBJECTS

  • Ko, Hanseok
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1995.10a
    • /
    • pp.174-177
    • /
    • 1995
  • Detecting a small threat object either fast moving or floating on shallow water presents a formidable challenge to shipboard sensor systems, which must determine whether or not to launch defensive weapons in a timely manner. An integrated multisensor concept is envisioned wherein the combined use of active and passive sensor is employed for the detection of short duration targets in dense ocean surface clutter to maximize detection range. The objective is to develop multisensor integration techniques that operate on detection data prior to track formation while simultaneously fusing contacts to tracks. In the system concept, detections from a low grazing angle search radar render designations to a sensor-search infrared sensor for target classification which in turn designates an active electro-optical sensor for sector search and target verification.

  • PDF

A Study of On-line Monitoring System for a KEPCO Pumped Storage Generator/Motor

  • Kim Hee-Dong;Ju Young-Ho;Kim Yong-Joo;Cho Kyu-Bock
    • Transactions on Electrical and Electronic Materials
    • /
    • v.7 no.2
    • /
    • pp.90-95
    • /
    • 2006
  • An on-line diagnostic test has been studied and performed for the pumped storage generator/motor. This study aims at reducing the diagnostic cost, minimizing the technical dependency on third party manufactures. Further design of on-line diagnostic system such as shorted-turn of rotor winding, partial discharge (PD) of stator winding and air-gap between stator and rotor for pumped storage generator/motor has been verified. In addition, it needs to be validated on site performance of the developed continuous on-line monitoring system for corresponding tasks for the improvement of the availability & reliability during operation.

Interfacial Microstructures between Ag Wiring Layers and Various Substrates (Ag 인쇄배선과 이종재료기판과의 접합계면)

  • Kim, Keun-Soo;Suganuma, Katsuaki;Huh, Seok-Hwan
    • Journal of Welding and Joining
    • /
    • v.29 no.5
    • /
    • pp.90-94
    • /
    • 2011
  • Ag metallic particles from nano-scale to submicron-scale are combined with organic solvent to provide fine circuits and interconnection. Ink-jet printing with Ag nano particle inks demonstrated the potentials of the new printed electronics technology. The bonding at the interface between the Ag wiring layer and the various substrates is very important. In this study, the details of interfaces in Ag wiring are investigated primarily by microstructure observation. By adjusting the materials and sintering conditions, nicely formed interfaces between Ag wiring and Cu, Au or organic substrates are achieved. In contrast, transmission electron microscope (TEM) image clearly shows interface debonding between Ag wiring and Sn substrate. Sn oxides are formed on the surface of the Sn plating. The formation of these is a root cause of the interface debonding.