• Title/Summary/Keyword: electro deposition process

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Effect of Temperature on the Formation Control of Eco-Friendly Calcium Carbonate Films by Electro-deposition Process (전착 프로세스에 의한 친환경 탄산칼슘 막의 형성-제어에 미치는 온도의 영향)

  • Lee, Seung-Hyo;Mun, Gyeong-Man;Yun, Yong-Seop;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.93-94
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    • 2012
  • $NaHCO_3$, $CaCl_2$ 용액 중 전착프로세스에 의해 환경친화적인 탄산칼슘 막을 형성시킴은 물론 이와 같은 용액 중 염화마그네슘의 첨가를 통해 $Mg^{2+}$의 농도를 조절함으로써 탄산칼슘 전착막의 결정구조를 제어할 수 있었다. 여기서는 특히 상기 용액 조건 중 합성 온도의 변화가 탄산칼슘 막의 석출속도, 석출량 및 결정구조 등에 어떤 영향을 미치는지 검토함으로써 이들 막에 대한 전착 설계에 유효한 지침을 제시하였다.

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Characteristic of Electro Deposition Coating for the magnesium alloy after PEO process (마그네슘 합금의 플라즈마 전해 산화 공정 조건에 따른 전착도장 특성)

  • Nam, Seok-Hyeon;Song, Tae-Seung;Seong, Mu-Chang;Park, Min-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.227-228
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    • 2014
  • 마그네슘은 금속 재료중 화학적 활성이 높아 내식성 향상을 위해 표면처리 공정이 반드시 필요하다. 플라즈마 전해 산화를 통한 산화 피막 생성 후 좀더 높은 내식성 향상을 위해 전착 도장법을 사용할 수 있다. 본 논문에서는 전원 인가 방식에 따라 pulse 전원을 on/off 비율에 따른 피막 두께 변화를 측정 하였고 전착 도장을 시행 하여 cross cut test를 통한 부착성 시험을 진행해 on/off 비율 1:4 조건에 250V 전압을 인가 하였을 때 부착성이 가장 우수함을 확인 하였다. 또한 플라즈마 전해 산화 후 탕세 공정을 통해 전착 도장의 내열탕 시험 후 표면 blister의 개선 효과를 얻을 수 있었다.

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Analysis and evaluation of Mg(OH)2 films prepared by electro-deposition process in sea water (해수 중 전착프로세스에 의해 제작한 Mg(OH)2피막 분석 및 평가)

  • Hwang, Seong-Hwa;Park, Jun-Mu;Gwon, Mi-Jeong;Gang, Jun;Lee, Chan-Sik;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.05a
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    • pp.191-191
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    • 2015
  • 해수에 침지되어 있는 금속에 음극방식법을 실시하게 되면 $OH^-$이온이 증가하게 된다. 이때 금속기판과 용액의 계면에서 pH는 상승하고, 석출하는 피막에 영향을 준다. 표면에 형성되는 피막은 주로 부르사이트(Brucite)이고, 이는 전기화학방식의 전형적인 석회질 피막(Calcareous Deposits Film)형성 메커니즘을 따른다. 본 연구에서는 음극에 흘려주는 전류밀도 및 양극의 영향을 분석하였으며 SEM, XRD, EDS를 이용하여 피막의 조성성분과 결정구조를 확인했다. 전착피막의 내식성은 AZ31-Mg 양극 사용 시 가장 우수하였고, 전류밀도는 $1{\sim}10A/m^2$$5A/m^2$에서 가장 우수한 밀착력을 보였다. 따라서 위와 같은 코팅 제작 프로세스에 대한 기초적인 설계 지침을 제시함으로서 천연코팅막의 한계를 보완 할 수 있을 것이라 사료된다.

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Nano-bending method for the measurement of the Poisson's ratio of MEMS thin films (MEMS 박막의 푸와송 비 측정을 위한 미소굽힘기법)

  • 김종훈;김정길;연순창;전윤광;한준희;이호영;김용협
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.2
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    • pp.57-62
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    • 2003
  • Nano-bending method is presented to measure the Poisson's ratio of thinfilms for MEMS (Micro-Electro-Mechanical Systems) applicaiton. The douvle-ring specimen is designed and fabricated based on the surface micromachining process to facilitate the measurement of the Poisson's ratio. The Poisson's ratio can be obtained through analyzing the linear load-displacement relationship of the double ring specimen subjected to nano-indenter loading. The Present nano-bending mehod is an in-situ measurement approach due to the compatibility to the surface micromachining process. The Poisson's ratio is locally obtained at the location of the double ring specimen with micro dimension. To validate the nano-bending method, the Poisson's ratio of LPCVD (Low Pressure Chemical Vapor Deposition) poly-silicon with thickness of 2.3㎛ is investigated. Experimental results reveal that the Poisson's ratio of the poly-silicon film is 0.2569. The standard deviation of the nano-bending measurement for the stiffness of double ring specimens is 2.66%.

Planarization of SUS310 Metal Substrate Used for Coated Conductor Substrate by Chemical Solution Coating Method (화학적인 용액 코팅방법에 의한 박막형 고온초전도체에 사용되는 SUS310 금속모재의 평탄화 연구)

  • Lee, J.B.;Lee, H.J.;Kim, B.J.;Kwon, B.K.;Kim, S.J.;Lee, J.S.;Lee, C.Y.;Moon, S.H.;Lee, H.G.;Hong, G.W.
    • Progress in Superconductivity
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    • v.12 no.2
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    • pp.118-123
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    • 2011
  • The properties of $2^{nd}$ generation high temperature superconducting wire, coated conductor strongly depend on the quality of superconducting oxide layer and property of metal substrate is one of the most important factors affecting the quality of coated conductor. Good mechanical and chemical stability at high temperature are required to maintain the initial integrity during the various process steps required to deposit several layers consisting coated conductor. And substrate need to be nonmagnetic to reduce magnetization loss for ac application. Hastelloy and stainless steel are the most suitable alloys for metal substrate. One of the obstacles in using stainless steel as substrate for coated conductor is its difficulties in making smooth surface inevitable for depositing good IBAD layer. Conventional method involves several steps such as electro polishing, deposition of $Al_2O_3$ and $Y_2O_3$ before IBAD process. Chemical solution deposition method can simplify those steps into one step process having uniformity in large area. In this research, we tried to improve the surface roughness of stainless steel(SUS310). The precursor coating solution was synthesized by using yttrium complex. The viscosity of coating solution and heat treatment condition were optimized for smooth surface. A smooth amorphous $Y_2O_3$ thin film suitable for IBAD process was coated on SUS310 tape. The surface roughness was improved from 40nm to 1.8 nm by 4 coatings. The IBAD-MgO layer deposited on prepared substrate showed good in plane alignment(${\Delta}{\phi}$) of $6.2^{\circ}$.

Consumable Approaches of Polysilicon MEMS CMP

  • Park, Sung-Min;Jeong, Suk-Hoon;Jeong, Moon-Ki;Park, Boum-Young;Jeong, Hae-Do;Kim, Hyoung-Jae
    • Transactions on Electrical and Electronic Materials
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    • v.7 no.4
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    • pp.157-162
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    • 2006
  • Chemical-mechanical polishing (CMP), one of the dominant technology for ULSI planarization, is used to flatten the micro electro-mechanical systems (MEMS) structures. The objective of this paper is to achieve good planarization of the deposited film and to improve deposition efficiency of subsequent layer structures by using surface-micromachining process in MEMS technology. Planarization characteristic of poly-Si film deposited on thin oxide layer with MEMS structures is evaluated with different slurries. Patterns used for this research have shapes of square, density, line, hole, pillar, and micro engine part. Advantages of CMP process for MEMS structures are observed respectively by using the test patterns with structures larger than 1 urn line width. Preliminary tests for material selectivity of poly-Si and oxide are conducted with two types of silica slurries: $ILD1300^{TM}\;and\;Nalco2371^{TM}$. And then, the experiments were conducted based on the pretest. A selectivity and pH adjustment of slurry affected largely step heights of MEMS structures. These results would be anticipated as an important bridge stone to manufacture MEMS CMP slurry.

Preparation of High $J_c$ YBCO Films on LAO by Spray Pyrolysis Process Using Nitrate Precursors (질산염 무기금속 화합물의 분무열분해법에 의한 High-$J_c$ YBCO 박막 제조)

  • Hong, Suk-Kwan;Kim, Jae-Gun;Kim, Ho-Jin;Cho, Han-Woo;Yu, Seok-Koo;Ahn, Jin-Hyun;Joo, Jin-Hoo;Lee, Hee-Gyoun;Hong, Gye-Won
    • Progress in Superconductivity
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    • v.8 no.1
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    • pp.71-74
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    • 2006
  • High $J_c$ over 1 $MA/cm^2$ YBCO film has been successfully prepared using nitrate precursors by spray pyrolysis method. Aerosol drolpets generated using a concentric spray nozzle were directly sprayed on a $LaAlO_3$(100) single crystal substrate. The cation ratio of precursor solution was Y:Ba:Cu=1:2.65:1.35. The distance between nozzle and substrate was 15 cm. Deposition temperature was ranging from $750^{\circ}C\;to\;800^{\circ}C$. Deposition pressure was 100 Torr, and oxygen partial pressure was varied from 10 Torr to 50 Torr. The microstructure, phase formation, texture development and superconducting properties of deposited films were largely changed with oxygen partial pressure. Deposited films showed a texture with(001) planes parallel to substrate plane. High quality film was obtained when film was deposited at $760^{\circ}C$ with an oxygen partial pressure of 30 Torr. The critical current density($J_c$) of the YBCO film was 1.75 $MA/cm^2$ at 77 K and self-field.

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Characteristics of Sr2Ni1.8Mo0.2O6-δ Anode for Utilization in Methane Fuel Conditions in Solid Oxide Fuel Cells

  • Kim, Jun Ho;Yun, Jeong Woo
    • Journal of Electrochemical Science and Technology
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    • v.10 no.3
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    • pp.335-343
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    • 2019
  • In this study, $Sr_2Ni_{1.8}Mo_{0.2}O_{6-{\delta}}$ (SNM) with a double perovskite structure was investigated as an alternative anode for use in the $CH_4$ fuel in solid oxide fuel cells. SNM demonstrates a double perovskite phase over $600^{\circ}C$ and marginal crystallization at higher temperatures. The Ni nanoparticles were exsolved from the SNM anode during the fabrication process. As the SNM anode demonstrates poor electrochemical and electro-catalytic properties in the $H_2$ and $CH_4$ fuels, it was modified by applying a samarium-doped ceria (SDC) coating on its surface to improve the cell performance. As a result of this SDC modification, the cell performance improved from $39.4mW/cm^2$ to $117.7mW/cm^2$ in $H_2$ and from $15.9mW/cm^2$ to $66.6mW/cm^2$ in $CH_4$ at $850^{\circ}C$. The mixed ionic and electronic conductive property of the SDC provided electrochemical oxidation sites that are beyond the triple boundary phase sites in the SNM anode. In addition, the carbon deposition on the SDC thin layer was minimized due to the SDC's excellent oxygen ion conductivity.

Optimization of process parameters for improvement of electrical properties of ITiO film (ITiO박막의 전기적 특성 향상을 위한 공정변수의 최적화)

  • Choi, Woo-Jin;Sung, Youl-Moon;Kwak, Dong-Joo
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1430-1431
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    • 2011
  • To develope the transparent conducting oxide(TCO) films is one of the essential technologies to improve various properties of electro-optical devices such as dye-sensitized solar cells(DSCs). ITiO thin film is considered one of the candidates as TCO electrodes of DSCs because it shows many advantages such as the high transparency in long wavelength range above 700nm and excellent properties of electrical necking between nanoporous TiO2 and ITiO transparent electrode. This paper presents the effect of sputtering processes on the structural, electrical and optical properties of ITiO thin film deposited by r.f. magnetron sputtering. The effect of doping concentration of Ti on the chemical compounds and C axis-orientation properties of were mainly studied experimentally. The morphology and electrical properties were greatly influenced by deposition processes, especially by the doping concentration of Ti. The $3.8{\times}10^{-4}{\Omega}{\cdot}cm$ of minimum volume resistivity were obtained under the experimental conditions of gas pressure 7mTorr, substrate temperature $300^{\circ}C$, and 2.5% of Ti doping concentration.

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Effects of post anneal for the INZO films prepared by ultrasonic spray pyrolysis

  • Lan, Wen-How;Li, Yue-Lin;Chung, Yu-Chieh;Yu, Cheng-Chang;Chou, Yi-Chun;Wu, Yi-Da;Huang, Kai-Feng;Chen, Lung-Chien
    • Advances in nano research
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    • v.2 no.4
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    • pp.179-186
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    • 2014
  • Indium-nitrogen co-doped zinc oxide thin films (INZO) were prepared on glass substrates in the atmosphere by ultrasonic spray pyrolysis. The aqueous solution of zinc acetate, ammonium acetate and different indium sources: indium (III) chloride and indium (III) nitrate were used as the precursors. After film deposition, different anneal temperature treatment as 350, 450, $550^{\circ}C$ were applied. Electrical properties as concentration and mobility were characterized by Hall measurement. The surface morphology and crystalline quality were characterized by SEM and XRD. With the activation energy analysis for both films, the concentration variation of the films at different heat treatment temperature was realized. Donors correspond to zinc related states dominate the conduction mechanism for these INZO films after $550^{\circ}C$ high temperature heat treatment process.