• Title/Summary/Keyword: early strength type admixture

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Effect of PCE superplasticizers on rheological and strength properties of high strength self-consolidating concrete

  • Bauchkar, S.D.;Chore, H.S.
    • Advances in concrete construction
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    • v.6 no.6
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    • pp.561-583
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    • 2018
  • A variety of polycarboxylate ether (PCE)-based superplasticizers are commercially available. Their influence on the rheological retention and slump loss in respect of concrete differ considerably. Fluidity and slump loss are the cardinal features responsible for the quality of concrete. These are related to the dispersion of cement particles and the hydration process which are greatly influenced by type of polycarboxylate ether (PCE)-based superplasticizers. On the backdrop of relatively less studies in the context of rheological retention of high strength self-consolidating concrete (HS-SCC), the experimental investigations were carried out aiming at quantifying the effect of the six different PCE polymers (PCE 1-6) on the rheological retention of HS-SCC mixes containing two types of Ordinary Portland Cements (OPC) and unwashed crushed sand as the fine aggregate. The tests that were carried out included $T_{500}$, V-Funnel, yield stress and viscosity retention tests. The supplementary cementitious materials such as fly ash (FA) and micro-silica (MS) were also used in ternary blend keeping the mix paste volume and flow of concrete constant. Low water to binder ratio was used. The results reveal that not only the PCEs of different polymer groups behave differently, but even the PCEs of same polymer groups also behave differently. The study also indicates that the HS-SCC mixes containing PCE 6 and PCE 5 performed better as compared to the mixes containing PCE 1, PCE 2, PCE 3 and PCE 4 in respect of all the rheological tests. The PCE 6 is a new class of chemical admixtures known as Polyaryl Ether (PAE) developed by BASF to provide better rheological properties in even in HS-SCC mixes at low water to binder mix. In the present study, the PCE 6, is found to help not only in reduction in the plastic viscosity and yield stress, but also provide good rheological retention over the period of 180 minutes. Further, the early compressive strength properties (one day compressive strength) highly depend on the type of PCE polymer. The side chain length of PCE polymer and the fineness of the cement considerably affect the early strength gain.

Fundamental Study of Alkali Activated Cement Mortar for Evaluating Applicability of Partial-Depth Repair (도로포장 보수재 활용 가능성 평가를 위한 알칼리 활성 시멘트 모르타르 기초연구)

  • Jeon, Sung Il;An, Ji Hwan;Kwon, Soo Ahn;Yun, Kyung Ku
    • International Journal of Highway Engineering
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    • v.15 no.3
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    • pp.1-8
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    • 2013
  • PURPOSES : This study is to evaluate the feasibility of using the alkali activated cement concrete for application of partial-depth repair in pavement. METHODS : This study analyzes the compressive strength of alkali activated cement mortar based on the changes in the amount/type/composition of binder(portland cement, fly ash, slag) and activator(NaOH, $Na_2SiO_3$, $Na_2CO_3$, $Na_2SO_4$). The mixture design is divided in case I of adding one kind-activator and case II of adding two kind-activators. RESULTS : The results of case I show that $Na_2SO_4$ based mixture has superior the long-term strength when compared to other mixtures, and that $Na_2CO_3$ based mixture has superior the early strength when compared to other mixtures. But the mixtures of case I is difficult to apply in the material for early-opening-to-traffic, because the strength of all mixtures isn't meet the criterion of traffic-opening. The results of case II show that NaOH-$Na_2SiO_3$ based mixtures has superior the early/long-term strength when compared to NaOH-$Na_2SiO_3$ based mixtures. In particular, the NaOH-$Na_2SiO_3$ based some mixtures turned out to pass the reference strength(1-day) of 21MPa as required for traffic-opening. CONCLUSIONS : With these results, it could be concluded that NaOH-$Na_2SiO_3$ based mixtures can be used as the material of pavement repair.

Characterizations of High Early-Strength Type Shrinkage Reducing Cement and Calcium Sulfo-aluminate by Using Industrial Wastes

  • Lee, Keon-Ho;Nam, Seong-Young;Min, Seung-Eui;Lee, Hyoung-Woo;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.215-221
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    • 2016
  • In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.

Property of tow Shrinkage High Performance Concrete depending on Mixture Proportions and Material Characteristics (배합 및 재료요인에 따른 저수축 고성능 콘크리트의 품질 특성)

  • Han Cheon-Goo;Kim Sung-Wook;Koh Kyoung-Taek;Han Mu-Cheol
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.805-811
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    • 2004
  • In this paper, effects of mixture proportion and material condition on both fundamental properties, drying and autogenous shrinkage of high performance concrete are discussed. According to the results, for the effect of mixture proportion on the fundamental properties, decrease in W/B and unit water content results in reduction of fluidity, while air content has no variation. Compressive strength exhibits an decreasing tendency with an increase in W/B and unit water content do not remarkable affect the compressive strength. For the effect of materials on the fluidity, the fluidity of low heat portland cement(LPC) is smaller than that of ordinary portland cement(OPC). The use of Polycarbonic acid based superplasticizer(PS) has more favorable effect on enhancing fluidity than Naphtalene based superplasticlzer(NS) and Melamine based superplasticizer(MS). Air content of concrete using LPC is larger than that using OPC. The effects of superplasticizer type on the air content is larger in order of MS, PS and NS. The use of LPC exhibited lower strength development at early age than OPC, whereas after 91days, similar level of compressive strength is achieved regardless of cement type. Compressive strength of concrete is not affected by SP type. For the effect of mixture proportion and materials on drying and autogenous shrinkage, an increase in W/B results in reduction of drying shrinkage and an decrease in water content leads to reduce drying shrinkage. Autogenous shrinkage is not observed until 49 days with the concrete mixture with $35\%$ of W/B and $145 kg/m^3$ of water content. This is due to the combination effects of expansion admixture and shrinkage reducing admixture, which causes an offset of autogenous shrinkage. The use of LPC results in a reduction in autogenous shrinkage compared with OPC. SP type has little influence on the autogenous shrinkage. It is found from the results that mixture proportioning of high performance concrete incorporating fly ash, silica fume, expansion admixture and shrinkage reducing admixture is need to focus on the increase in W/B and the reduction in water content and the use of LPC and MS is also required to use to secure the stability against shrinkage properties.

Compressive Strength Development Properties of Concrete using Sodium based Accelerating Admixtures (나트륨계 기반 조강형 혼화제를 사용한 콘크리트의 압축강도발현 특성)

  • Song, Yeong-Chan;Lee, Tae-Gyu;Kim, Yong-Ro;Seo, Chi-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.3
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    • pp.259-266
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    • 2018
  • In recent years, the early strength of concrete is important in order to shorten the time of form removal at the construction site. The purpose of this study is to analyze the moment of form removal as investigating the amount of cement contents and the physical properties and strength of the concrete according to types of admixture in the curing temperature of $10^{\circ}C$ for concrete of 21 to 27 MPa. As a result, it was found that compressive strength of concrete could not be secured 5 MPa by 36 hours even if the amount of cement contents were increased to $360kg/m^3$ with plain admixture. Also, it was confirmed that the strength improvement rate was excellent when using the accelerating agent with polycarboxylic acid type, and the moment of compressive strength of 5 MPa was estimated at 30 hours.

Compressive Strength and Fluidity of Low Temperature Curable Mortar Using High Early Strength Cement According to Types of Anti-freezer, Accelerator for Freeze Protection and Water Reducing Agent (조강형시멘트를 사용한 저온경화형 모르타르의 압축강도 및 유동특성에 미치는 방동제, 내한촉진제 및 감수제의 영향)

  • Park, Jung-Hoon;Ki, Kyoung-Kuk;Lee, Han-Seung;Kim, Hyeong-Cheol;Choi, Hyun-Kuk;Min, Tae-Beom
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.5
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    • pp.405-412
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    • 2016
  • In order to examine the possibility of practical use of concrete at low-temperature environment using high early strength cement with cold resistance admixture, an experimental study on workability, freezing temperature and compressive strength of the mortar with different types of anti-freezer, water reducing agent and accelerator for freeze protection at low-temperature were evaluated. Compressive strength was increased in use of anti-freezer, especially SN anti-freezer was higher than CN anti-freezer. 0min flow was increased, the 20min flow was decreased. And 20min flow was improved in use of FR, RT water reducing agent. CF, LS accelerator for freeze protection, regardless of the type of water reducing agent, compressive strength was increased.

Evaluation on Mechanical Performance and Chloride Ion Penetration Resistance of On-Site Shotcrete Made with Slurry-Type Accelerator (슬러리형 급결제를 활용한 현장적용 숏크리트의 역학적 성능 및 염해저항성 평가)

  • Kim, Hyun-Wook;Yoo, Yong-Sun;Han, Jin-Kyu;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.6
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    • pp.507-515
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    • 2018
  • The purpose of this research is to develop a slurry-type accelerator that contains various beneficial properties such as reduction of dust generation, lower alkalinity, early age strength development, etc., and uses such slurry type accelerator to produce high performance shotcrete that present excellent resistant against chloride ion penetration. In this work, shotcrete mixtures of 0.44 and 0.338 water-to-binder ratio (w/b) were produced at construction site using slurry-type accelerator. The mechanical properties and chloride ion penetration resistance of such shotcrete (including base concrete) were evaluated. According to the experimental results, the slurry-type accelerator was successfully used to produce both w/b 0.44 and 0.338 shotcretes. The 1 day and 28 day compressive strength of shotcrete were found to be closer to or higher than 10MPa and 40MPa, respectively. The w/b 0.338 shotcrete that used 40% replacement of blast furnace slag showed lower compressive strength than w/b 0.44 shotcrete without any mineral admixture at 1 day. However, the compressive strength with 40% blast furnace slag increased significantly at 28 day. Moreover, there was more than 50% increase in chloride ion penetration resistance with blast furnace slag, showing its strong potential for higher performance shotcrete application.

A Study of 240MPa Ultra High Strength Concrete Properties Using High Flow Cement (하이플로 시멘트를 이용한 240MPa 초고강도 콘크리트 물성에 관한 연구)

  • Kim, Kang-Min;Yoo, Seung-Yeup;Song, Yong-Soon;Koo, Ja-Sul;Kang, Suck-Hwa;Jeon, Hyun-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.365-368
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    • 2008
  • This research is related to 240MPa ultra-high strength concrete(UHSC) with extremely loss W/B ratio. For this development, High flow cement is mainly used which has a short reaction rate due to the high blaine and high early strength, which can make greater fluidity in case of very low W/C ratio. It made the best mixture using the mineral admixtures silica fume, slag powder and special admixture. For dispersibility and homogeneity of cement binder, cement of premix type is produced using omni-mixer. Moreover, it ensures the fluidity of ultra-high strength concrete(UHSC). For having a good fire performance, we made an experiment special coarse aggregate. As a result, we got 180MPa in case of water curing, 200MPa in case of steam curing and uniform UHSC of 240MPa in case of a special curing method.

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Analysis of the Characteristics of Manufactured Concrete, according to the Type of Admixture used when Remixing and Placing it (혼화제 종류별로 제조된 콘크리트의 재 혼합 타설시 특성 분석)

  • Ryu, Hyun-Gi;Shin, Sang-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.5
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    • pp.95-102
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    • 2010
  • In recent years, the demand for the development of high quality and cost effective materials, as well as the competition to ensure a diverse and sufficient amount of ready-mixed concrete, has been increasing rapidly. In this experiment, concretes made with different admixtures are blended with each other in different combinations and ratios, in order to identify potential problems. The first test was a slump level test, in which all of the concretes met the required numbers, as they also did in the test for air content. Plain organic acid concrete scored the highest in bleeding amount, but organic acid mix in general showed a similar outcome. In the early measurement of compressive strength, plain naphthalene concrete was the strongest. Of the blends, the 5:5 mix of organic acid and naphthalene was the strongest. In the standard measurement, the 5:5 mix of naphthalene and lignin was the strongest. Tensile strength tests revealed similar results. Length change rate proved to be greater in blended concrete than in plain concrete, and dry shrinkage rate was highest in the 7:3 ratio blends. Through SEM photo analysis, it was confirmed that the 7:3 ratio blends contained more micro-voids. In conclusion, with the exception of a specific few combinations, it was found that the blending of different types of concrete is undesirable due to the delayed coagulation time as well as the early decrease in strength.

The Analysis of Cracks in PSC Girder Using High Flowing Concrete (고유동 콘크리트를 사용한 PSC 거더 균열 분석)

  • Lho, Byeong Cheol;Ahn, Gwang Su;Kwak, Kil Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.126-135
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    • 2013
  • Recently, mass concrete with high flowability are widely used to improve the quality and constructability in the longer span construction of prestressed concrete bridges, but it may induce nonstructural cracks due to the hydration heat and autogenous shrinkage etc. The stresses in concrete were evaluated by various experiments and numerical analysis. The tensile stress in mass concrete was increased in connection with the accumulation of hydration heat. Moreover, large amount of autogenous shrinkage from powder type admixture could add the tensile stress to mass concrete near anchorage zone. The tensile stresses in anchorage zone by heat and autogenous shrinkage exceeded the tensile strength of early stage of concrete, and small amounts of stress increasement were shown in other parts of PSC girder.