• Title/Summary/Keyword: dyeing machine

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Study on Properties of Carbon Sheet Molding Compound(C-SMC) according to Resin and Carbon Fiber Ratio (수지 및 탄소섬유 함유량에 따른 C-SMC 복합재료 물성 연구)

  • Seo, Dae-kyung;Yang, Suk-gon;Kim, Ki Young;Park, Min Gee;Park, Dae-gyu;Lee, Eun-ha;Kim, Yong-tae;Bae, Jin-Seok
    • Textile Coloration and Finishing
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    • v.32 no.4
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    • pp.245-254
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    • 2020
  • The sheet molding compound composite has been applied divers section. This paper reports processing of carbon fiber reinforced thermosetting composite with diverse resins and which was composed of chopped carbon fiber (30 ~ 60 wt%). Normally the paste that the viscosity is over 15,000 cps has been used in traditional Sheet molding compound (SMC) machine. In this research, SMC machine was designed to make Carbon-sheet molding compound (C-SMC) prepreg which was composed with low viscosity resin (1,800 ~ 2,500 cps increase up to 10,000 cps after aging). In order to confirm the optimal processing condition. Mechanical strength tests including tensile test, shear test, impact test, flexural strength test were conducted on C-SMC composites. Plus we identified the correlation between the mechanical properties and prepreg processing condition (carbon ratio and applied resin).

Gallnut dyeing of Crabyon Fiber Contained Cotton Towels (크라비욘 원사가 함유된 면타올의 오배자 염색)

  • Woo, Ji-Hae;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.17 no.6
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    • pp.1030-1038
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    • 2015
  • The purpose of this study is to investigate the dyeability of crabyon fiber contained cotton towels after dyeing with gallut. In this study, the colorants of gallnut were extracted with boiling water at 60℃ and 60min. Crabyon, composite fiber of Chitin/Chitosan and cellulose, is manufactured by uniformly blending Chitin/Chitosan and cellulose viscose and extruding the blended viscose into spin-bath. Cotton towels with crabyon fiber dyed with extracted solution from gallnut according to concentration, temperature and time. Crabyon fiber contained cotton towels dyed using gallnut were pre of post-mordanted using Al, Cu, and Fe. The dyeability(K/S) and color characteristics(L*, a*, b*, C, and h(color angle)) of dyed crabyon fiber contained cotton towels were measured by computer color matching machine and photographs. The crabyon fiber composition of cotton towels was conformed by amide peak(-CONH-) of chitin or chitosan of FT-IR spectroscopy. The results obtained were as follows; The amide peak of crabyon fiber contained cotton towels appeared at about 1652 cm−1. The dyeability of crabyon fiber contained cotton towel was increased gradually with increasing concentration of gallnut dyeing solution and saturated at about 150%(o.w.f). The optimum dyeing temperature and dyeing time were 90~100℃ and 80minutes expectively. The crabyon fiber contained cotton towels were dyed reddish yellow by non, Al, and Cu mordanting, reddish blue by Fe mordanting, respectively. The fastness to washing according to concentration of gallnut in and mordanting method indicated good grade result as more than 3~4 degree in all conditions.

The Characteristics of Persimmon Juice Dyeing Using Padding and UV Irradiation Method (Part I) -Color and Properties of Persimmon Juice Dyed Cotton Fabrics- (패딩과 자외선 조사법을 이용한 감즙 염색 특성(제1보) -감즙 염색 면직물의 염색성과 물성-)

  • 한영숙;이혜자;유혜자
    • Journal of the Korean Society of Clothing and Textiles
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    • v.28 no.6
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    • pp.795-806
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    • 2004
  • Unripe indigenous persimmons which contain rich tannins have been used as natural dye materials traditionally and have been using continuously for dyed clothes named Gal-ot in Jeju. Those persimmons were cheap and easy to use as dyes because of inedible and widely cultured in Korea. Persimmon juice dyes not only make fabrics brown-color but also give functional and hygienic properities such as stiffness, air ventilation of clothes, antibacterial activity, protectivity against ultraviolet light. However there are several serious problems which are ristriction of dyeing periods, longtime irradiation, uneven color and low color fastness etc. in persimmon juice dyeing. This study purpose to improve dye effect and method in order to enlarge useability of persimmon juice dyeing. Cotton fabrics were pad-dyed to 100% pick-up using padding machine after dipping in persimmon juice extracted from unripe persimmons indigenous from Jeju. It was possible and available to control pick-up rate. The color of dyed cotton fabrics by padding method was more even and repeatable than which by traditional hand method. Persimmon juice concentrations were 4 types of 10, 25, 50 and 100%. The more concentration increased, the more color deepened. UV Irradiation instead of sunlight was applied to color developing. Irradiation times were shortened till 1∼8 hrs. Same color values could be taken without water wetting which were required in sunlight irradiation. Tensile strengths of cotton fabrics pad-dyed with low concentration of persimmon juice decreased but recovered at high concentrations. Elongations(%) of cotton fabrics pad-dyed with persimmon juice were increased 1% more than undyed cotton in sunlight irradiation. Drape stiffness increased upto double times as much as.

Characterization of PETG Thermoplastic Composites Enhanced TiO2, Carbon Black, and POE (TiO2, Carbonblack 및 POE로 보강된 열가소성 PETG 복합재료의 특성)

  • Yu, Seong-Hun;Lee, Jong-hyuk;Sim, Jee-hyun
    • Textile Coloration and Finishing
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    • v.31 no.4
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    • pp.354-362
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    • 2019
  • In order to apply thermoplastic composites using PETG resin to various industrial fields such as bicycle frames and industrial parts, it is necessary to verify the impact resistance, durability and mechanical properties of the manufactured composite materials. To improve the mechanical properties, durability and impact resistance of PETG resin, an amorphous resin, in this study, compound and injection molding process were carried out using various additives such as TiO2, carbon black, polyolefin elastomer, and PETG amorphous resin. The thermal and mechanical properties of the thermoplastic composites, and the Charpy impact strength. The analysis was performed to evaluate the characteristics according to the types of additives. DSC and DMA analyzes were performed for thermal properties, and tensile strength, flexural strength, and tensile strength change rate were measured using a universal testing machine to evaluate mechanical properties. Charpy impact strength test was conducted to analyze the impact characteristics, and the fracture section was analyzed after the impact strength test. In the case of POE material-added thermoplastic composites, thermal and mechanical properties tend to decrease, but workability and impact resistance tend to be superior to those of PETG materials.

A Study on High Contraction Conditions by the CPB Process of the Nylon Fabric (Nylon 박지의 CPB방식에 의한 고수축 조건에 관한 연구)

  • Bin, Soyoung;Kim, Dong Kwon;Baek, Yongjin;Jin, Sungwoo;Bae, Jin-Seok
    • Textile Coloration and Finishing
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    • v.27 no.4
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    • pp.309-317
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    • 2015
  • This study is the high contraction processing conditions set by the method of the CPB process. And the ultimate goal of this study is the high contraction of the CPB processing test method that can solve the problems of the high-contraction fabric processing method of the current jet dyeing machine. Non-coating process(CPB process) developed by the expression of a soft touch, light weight, functional and to develop excellent breathable nylon fabric. The nylon fabrics established the optimum processing conditions through the high contraction of the various test conditions, the CPB system.(The benzyl alcohol was used as the main constrictor.) At this time, the warp and weft contraction of nylon fabric was about 20%. And it established the constrictor concentration, the treatment temperature, time of a variety of tests. Also non-coating process(CPB process) can develop soft touch, lightweight, excellent air permeability. As a result, we developed a high contraction nylon fabric having a uniform surface. Manufactured fabric is used for Wind-proof and Down-proof.

The Characteristics of Persimmon Juice Dyeing using Padding and UV Irradiation Method (PartII) - Color and Properties of Persimmon Juice Dyed Silk Fabrics - (패딩과 자외선조사법을 이용한 감즙 염색 특성(제2보) -감즙 염색 견직물의 염색성과 물질-)

  • 이혜자;한영숙
    • Journal of the Korean Society of Clothing and Textiles
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    • v.28 no.7
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    • pp.882-891
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    • 2004
  • The purpose of this study was to improve dye effect and method in order to facilitate the use of persimmon juice dyeing. Silk fabrics were pad-dyed to 100% pick-up using padding machine after dipping in persimmon juice extracted from unripe persimmons indigenous to Jeju. The color of dyed silk fabrics by padding method was more even and repeatable than that by traditional hand method. Persimmon juice concentrations were 4 types 10, 25, 50 and 100%. The silk fabrics were pad-dyed to 100% pick-up and were repeatedly dyed two times and three times with 100% concentration. The higher the concentration, the more color deepened. UV Irradiation instead of sunlight was applied to color developing. Irradiation times were shortened to 1-8hrs. Color values which reguired 30-50 hrs. in sunlight irradiation. were obtained in 3-5 hrs. with UV irradiation. Tensile strengths of silk fabrics in UV irradiation decreased but not decreased in sunlight irradiation. Elongations of silk fabrics in sunlight irradiation increased but decreased in W irradiation. Drape stiffness increased up to three times.

Effects of Weaving Machine Characteristics on the Physical Properties of PET Fabrics (II) (직기 특성이 PET직물 물성에 미치는 영향(II))

  • 김승진;손준혁;강지만;박명환
    • Textile Coloration and Finishing
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    • v.16 no.4
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    • pp.36-44
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    • 2004
  • This research surveys the differences of fabric mechanical properties according to the different looms and the fabric positions with relation to warp and weft weaving tensions on the Picanol and Omega looms respectively. For this purpose, the grey fabrics woven in the previous paper are processed in dyeing and finishing processes, and the processing shrinkages are measured on each processes such as dryer, scouring, pre-set, dyeing and final-set using the fabric density and width. The mechanical properties of the finished fabrics are measured and discussed with relation to the warp and weft weaving tensions of the two looms and the variations of the fabric mechanical properties according to the fabric positions are also discussed. In addition, the fabric thickness according to the fabric positions such as right, left selvedges and center of the fabrics is also measured and discussed with the characteristics of the Picanol and Omega looms.

Study of Optimal Weaving Shape according to Formability and Mechanical Properties of Polyethylene-based Self-reinforced Composite (폴리에틸렌 기반 자기강화복합재료의 성형성 및 기계적 특성에 따른 최적 제직형상 수치해석적 연구)

  • Yu, Seong-hun;Lee, Pil Gyu;Lee, Jong-hyuk;Kim, neul sae rom;Sim, Jee-hyun
    • Textile Coloration and Finishing
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    • v.34 no.1
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    • pp.58-67
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    • 2022
  • In this study, self-reinforced composite(SRC) was prepared using HDPE(High density polyethylene) fabric(2×2 plain) and LDPE(Low density polyethylene) film. The optimal conditions were derived by manufacturing specimens according to the temperature of 100 ~ 140℃ using a hot stamping at a pressure of 100bar for 10 minutes in order to find the optimal conditions for the SRC. The manufactured SRC was analyzed for tensile properties, compressive strength and shear strength through a universal testing machine(UTM). As a result of the measurement, the P3 specimen prepared by hot stamping at a temperature of 130℃ and a pressure of 100bar for 10 minutes was found to be higher than other specimens with tensile strength and tensile modulus of 210MPa and 19GPa, compressive strength 69MPa and shear strength 13MPa and it was considered to be optimal condition. Finally, the composite material according to the fabric structure was modeled using experimental values and the physical properties of the composite material according to the fabric structure were predicted using GeoDict and Digimat.

Improving Dyeability of Safflower Yellow Colorants on Cellulose Fibers (홍화 황색소의 셀룰로오스 섬유에 대한 염착성 증진)

  • Shin, Youn-Sook;Cho, A-Rang;Yoo, Dong-Il
    • Journal of the Korean Society of Clothing and Textiles
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    • v.31 no.12
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    • pp.1754-1760
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    • 2007
  • To improve poor dye uptake of safflower yellow colorants, cellulose fibers were pretreated with chitosan. The effect of chitosan pretreatment on the dyeability of safflower yellow colorants to cotton, ramie, and rayon was investigated in terms of dye uptake, color, and colorfastness. Irrespective of fiber types, dye uptake increased continuously with increase in chitosan concentration. Chitosan pretreatment improved dye uptake up to 5.6 times for cotton, 7.2 times for ramie, and 3.7 times for rayon. For cotton and ramie, the shade of dyed fabric changed YR color to Y color with increase in chitosan concentration. Dyed rayon fabrics showed Y color irrespective of chitosan concentration. Shades got darker and deeper with increasing chitosan concentration. Shades of chitosan pretreated fabrics were shifted differently depending on dyeing temperature within same fabrics. In common, the color of all dyed fabrics changed to YR at 50 and $70^{\circ}C$ while Y color at 30 and $90^{\circ}C$. V and C value decreased with increase in dyeing temperature and resulted in darker and duller color, in general. Light fastness was fair while washing fastness was poor. It was confirmed that ultrasonic dyeing method enhanced dye uptake more than 30% for cotton and ramie fabrics compared to the conventional automatic machine dyeing method. However, no difference in dye uptake between two dyeing methods was found for rayon.

A Study on the Control of Computer Color Kitchen Systems using two robots (두 대의 로봇을 이용한 컴퓨터 조색 시스템 제어)

  • 박희재
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.158-158
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    • 2000
  • In this paper, control problems of computer kitchen systems are studied, which are widely used to automate test dyeing processes. To reduce the process time and avoid collision, a simplified real time control scheme Is proposed using Windows 98 environments Using two robots and applying proposed control scheme, the process time was reduced more than 30% for a given recipe in comparison with one robot machine

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