• Title/Summary/Keyword: dust collection efficiency

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Evaluation of Performance Characteristics by Dual Arrangement of Mini-hydrocyclone Separators (미니 하이드로 사이클론 분리기의 이중배열을 통한 성능특성 평가)

  • Kwon, Je-Young;Kim, Seung-Kyung;Hong, Jun-Gyu;Yi, Hyung-Wook;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.17-23
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    • 2021
  • A cyclone is a dust-separating mechanism that works on the principle of centrifugal force. The performance of a cyclone is evaluated using pressure loss and collection efficiency. A multi-cyclone arrangement is used to improve the collection efficiency within a limited area. In this study, experiments and numerical analyses were conducted on a dual arrangement of mini-hydrocyclone separators, which was fabricated using 3D printing. The experiment was performed at an inlet flow rate of 0.7 m/s, and alumina powder with a particle size of 0.5, 15, and 50 ㎛. ANSYS FLUENT, was used for the numerical analysis. The reliability of the numerical analysis was verified through a comparison with the experimental results. The errors in the experiment and numerical analysis were confirmed to be 2% at the outlet flow rate.

Characteristics of Cyclone and Electric Dust Collection Oil Filters for Selective Removal of Fiber Tenter Air Pollutants (섬유 텐터 대기오염물질의 선택적 제거를 위한 싸이클론 및 전기 집진 오일필터의 특성)

  • Jin Ho Jung;Seung Hwan Ryu;Soon Duk Kwon;Yoon Hyun Cho
    • Textile Coloration and Finishing
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    • v.35 no.4
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    • pp.256-273
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    • 2023
  • Among the dyeing industries, the tenter process is a process that improves the quality of fibers by drying and ironing (heat treatment) dyed fabrics, and drugs such as water repellents, antistatic agents, and fiber softeners are mainly used in these tenter processes. These drugs are vaporized in the process of treatment by high temperatures (180 ~ 230℃), and are observed in a complex form such as white smoke, oil mist, and fine dust, causing odor. To treat the complex exhaust gas at the rear end of the tenter facility, most companies operate by installing a wet scrubber and an adsorption tower alone or in parallel, but there are many problems. In particular, the insoluble oil mist at the rear end of the tenter has significantly low processing efficiency in the cleaning dust collection facility, and there is a problem in the facility by adsorption due to the occlusion phenomenon caused by the oil mist. In addition, the odor gas at the rear end of the tenter contains a lot of aldehydes, and in order to improve these various problems, a complex exhaust purification device using cyclone and electric support collector was developed. This study examined the applicability of economical and efficient technology by removing complex air pollution at the rear end of the tenter and applying improved technology than the existing technology.

A Study of Fly Ash Resistivity Characteristics Generated from the Coal Fired Power Plant as a Function of Water Concentration and Temperature (석탄 화력발전소에서 발생되는 석탄회의 수분함유량 및 온도에 따른 비저항성 특성 연구)

  • Ku, Jae-Hyun;Lee, Jung-Eun;Lee, Jae-Keun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.4
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    • pp.526-532
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    • 2000
  • Recent studies have been directed toward obtaining a better understanding of the application of electrostatic precipitators to collect fly ash particles produced in a coal-fired power plant. Electrical resistivity can be described as the resistance of the collected dust layer to the flow of electrical current and is an important property for the collection efficiency in the electrostatic precipitator. In this paper, fly ash resistivity as a function of temperature up to $450^{\circ}C$ has been experimentally investigated using the resistivity meter consisted of the movable electrode, dust cup, and furnace. Resistivity was found to increase with increased temperature up to $200^{\circ}C$ due to the reduction of water concentration and then gradually decrease with increased temperature due to the activation of electrons. As the resistivity of fly ash in the flue gas temperature of $150^{\circ}C$ was measured >$10^{10}$ ohm cm, the efficiency of fly ash removal in the electrostatic precipitator might be expected to be low due to back-corona phenomenon. Flue gas conditioning in the electrostatic precipitator to reduce the resistivity of fly ash as required.

The Study of Comparison on Rapping Force on Generation of Corona Discharge Electrode of Electrostatic Precipitator (전기집진장치의 코로나 전류 발생 전극 제작에 따른 추타력 비교에 관한 연구)

  • Lee, Kang-Wuk;Park, Jeong-Ho;Jang, Seong-Ho;Lim, Woo-Taik;Suh, Jeong-Min
    • Journal of Environmental Science International
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    • v.26 no.2
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    • pp.231-238
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    • 2017
  • Rapid industrial development has led to a serious problem of pollution in the industrial sector. With the increasing social need for environmental protection, research on air pollution prevention equipment for reducing pollutants in industrial processes is actively being undertaken. The deterioration of existent, installed facilities, their increased emission rates, and the strengthening of the effluent quality standards make complying with permissible emission standards difficult. In fact, installing new electric precipitators or complementing existent facilities is inevitable. The expansion and complementation of the installed electrical precipitators have led to improvements in dust collection efficiency, shorter working times, and lower costs. Because of its easy installation and simple manufacturing process, the production method with the discharge electrode of an electric precipitator is widely used. The following conclusions were reached by classifying discharge electrodes into four types based on the production method and mutually comparing them by their dust collection efficiency. None of the four types used in this study were damaged by impact. However, we were able to confirm some strain from the compression sites of both type A and type B. Both type B and type C are expected to have greater dust collection efficiencies than the other models due to their large vibration transmissibility. Moreover, the high vibrational energy is expected to cause rapping damage during its operation. Particularly, in the case of type B, some of the strain was found at the end of the compression site. The coupling schemes of both type C and type D are out of vibration transmissibility. On the other hand, the ability to maintain straightness and solidity of the side is regarded as outstanding and stable. Type D has outstanding on-site workability, considering the presence of locking, structural stability, and work conditions. From these experiments, we determined that type C is the most ideal connection method of discharge electrode, considering its construction period of renovation. Type C is inferior to type D with regard to on-site workability. However, type C has outstanding dedusting transmission with regard to the straightness, solidity maintenance, and vibration of shearing stress.

Flow Field Analysis inside Intake Nozzles of a Household Vacuum Cleaner

  • Daichin Daichin;Lee Sang Joon
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.733-736
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    • 2002
  • The inside configuration of intake nozzle of vacuum cleaner greatly affects the dust-collection efficiency and acoustic-noise effect generated from flow separation Interaction between high-speed flow and internal structure. In order to improve the performance of the vacuum cleaner, flow fields inside the intake nozzles were investigated using flow visualization and FIV (Particle Image Vetocimetry) technique. The measurement to aerodynamic power, suction efficiency and noise level were also carried out. Valuable information was obtained from the experiments, revealing how to modify the intake nozzle. In this paper, the results of visualization, velocity distribution of flow fields, aerodynamic power, suction efficiency and noise level are discussed.

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Experimental investigation of aerosols removal efficiency through self-priming venturi scrubber

  • Ali, Suhail;Waheed, Khalid;Qureshi, Kamran;Irfan, Naseem;Ahmed, Masroor;Siddique, Waseem;Farooq, Amjad
    • Nuclear Engineering and Technology
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    • v.52 no.10
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    • pp.2230-2237
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    • 2020
  • Self-priming venturi scrubber is one of the most effective devices used to collect aerosols and soluble gas pollutants from gaseous stream during severe accident in a nuclear power plant. The present study focuses on investigation of dust particle removal efficiency of the venturi scrubber both experimentally and theoretically. Venturi scrubber captures the dust particles in tiny water droplets flowing into it. Inertial impaction is the main mechanism of particles collection in venturi scrubber. The water injected into venturi throat is in the form of jets through multiple holes present at venturi throat. In this study, aerosols removal efficiency of self-priming venturi scrubber was experimentally measured for different operating conditions. Alumina (Al2O3) particles with 0.4-㎛ diameter and 3950 kg/㎥ density were treated as aerosols. Removal efficiency was calculated for different gas flow rates i.e. 3-6 ㎥/h and liquid flow rates i.e. 0.009-0.025 ㎥/h. Experimental results depict that aerosols removal efficiency increases with the increase in throat velocity and liquid head. While at lower air flow rate of 3 ㎥/h, removal efficiency decreases with the increase in liquid head. A theoretical model of venturi scrubber was also employed and experimental results were compared with mathematical model. Experimental results are found to be in good agreement with theoretical results.

Patent Technologies for Reducing Micro-Dust (미세먼지 저감을 위한 특허기술들)

  • Cho, Taejun;Kim, Tae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.9-14
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    • 2020
  • Four developed patents have applied for a new type of Composite Cyclone Scrubber followed by the previous research (Cho and Kim, 2017), including dust reducing fan with filters. Regarding target installation and maintenance cost, 64% reduction for investment costs (6.2 billion won vs. 17 billion won) compared to existing road pollution reduction system, while social benefit costs increase by 43% compared to existing road pollution reduction measures (72.6 billion won vs. 50.8 billion won). The composition of the device is an air blower type spiral guide vane, and an injection pressure collecting dust efficiency. A nozzle varies Injection angle and contact range, spray liquid species (waterworks, salty water). The proposed patent tests are circulation water Time-by-Time Spray and collected 41.4% more increased micro dust since the sprayed water meets contaminated gas due to the 45° degree colliding, which is 141% increased conventional dust collector. (Ratio of collection over 85%). As regards the source of collection liquid, circulated rainwater and well water, we expect a huge amount of energy and economically saved eco-friendly system in our patent. Finally, the guided vane and metal filter reduced over 90% micro-dust, while sprayed water cleans the vane and filters, resultantly minimizing the maintenance budget. The preliminary evaluations of the developed design make it possible to reduce not only cheaper maintenance budget due to the characteristic water spraying but the cost of water comes from mainly rain and underground.

Experimental Evaluation of Filter Performance of Depth Filter Media Cartridge with Varying the Pleat Count and the Cartridge Assembly Arrangement

  • Hasolli, Naim;Park, Young-Ok;Rhee, Young-Woo
    • Particle and aerosol research
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    • v.8 no.4
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    • pp.133-141
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    • 2012
  • A new depth filter media was designed and samples of flat sheet as well as cartridge assembly were prepared and tested to evaluate the filtration performance and compare with the commercial product. The arrangement of the depth filter media layers is important to reach the optimal filtration parameters like filter pressure drop, particle collection efficiency and dust holding capacity. Initially, both flat sheet samples of new media and commercial product have been tested using standard test units. Tests with new depth filter media cartridges of various pleat count were conducted in order to find the optimal pleat count which would represent the lowest pressure drop. These tests give an insight on how the pleat count and the assembly configuration affect the performance of the depth filter media cartridge. By comparing the samples with a commercial product we could confirm relatively high filtration performance of the sample cartridge with pleat count 150 made of new depth filter media. The cartridge with the same pleat count exhibits better performance without the outer mesh.

A Study on New Technology Development of Air Filter Sealing for Vehicles and Upper-under Cap (차량용 에어필터 Sealing 및 상.하 Cap의 신기술 개발에 관한 연구)

  • Yoon, Sung-Un;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.4
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    • pp.436-441
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    • 2009
  • An air filter is a device to remove dust from the air supplied to the automotive engine. A requirement for the optimum air filter is to improve the capability to remove particles from the air it takes in, that is the efficiency and amount of dust collection. By removing dust from the air, the air filter prevents the engine cylinder from wear, reduces ventilation resistance, and thus improves engine output and guarantees intake performance. In order to guarantee such air filter performance, it is very important to properly seal the air filter. For passenger cars made in Korea, the air filters are fabricated with steel caps as their frames are large and their engine capacity is big. Recently however, European countries and Japan started using urethane for manufacturing the air filter, so that all foreign-made cars now have urethane filters. The urethanes used for air filters are applied in two ways: One is to use soft urethane for both top and bottom of the air filter and the other is to use soft urethane for the top and hard urethane for the bottom. Each of these method has unique problems. In this study, hard urethane is used for both top and bottom of the filter in order to improve those problems and increase the sealing efficiency. Especially for the top, NBR (rubber mold) is pre-settled in tough urethane and then the urethane is solidified through foaming, which makes it possible to develop a solid and double-sealed filter.

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Field Evaluation of Particulate Control Efficiency of Electrostatic Precipitator in Thermoelectric Power Plant Associated with Addition of Triethyl Amino(TEA) (트리에틸아민 첨가에 따른 열병합발전소 전기집진장치의 집진효율 특성의 현장 평가)

  • Jo, Wan-Kuen;Jeon, Ok-Sang
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.4
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    • pp.445-449
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    • 2005
  • Present study was designed to evaluate the practical application of triethyl amine(TEA) injection for improving the collection efficiency of electrostatic precipitator(ESP) connected to a real operating plant. The major fuels used at the domestic power stations were bituminous coals imported from Australia, China, South Africa, and USA. Although the values of the electric resistance would be more or less different according to the type of the coals used, the unique electric resistance values of fly ash from the coals were mostly higher than $1{\times}10^{12}\;{\Omega}-cm$ and therefore, back corona problems were always expected to occur in the electrostatic precipitator. The particulates concentrations, smoke concentrations and their electric resistivity measured at the outlet of ESP, and the inspection of collection indicated that the injection of TEA improved the collection efficiency of particulate at collection plates of ESP. The electric resistance for, fly ash with the injection concentration of TEA 15 ppm(Purity 99.7%) was lowered to $2.1{\times}10^{11}\;{\Omega}-cm$ after injection from $1.9{\times}10^{12}\;{\Omega}-cm$ before injection. Under this condition, the dust emission content at the stack was reduced to approximately 80%, lowering the average outlet concentrations of particulates from $70\;mg/Sm^3$ to $14\;mg/Sm^3$.