• Title/Summary/Keyword: draft gear

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A Study on Performance Improvement of Gear Type Vane Damper in FD Fan - Productivity Increases & Construction Improvement - (FD FAN에서 기어식 베인 댐퍼의 성능개선에 관한 연구 - 생산 및 구조 융합형 기술 -)

  • Jang, Sung-Cheol;Han, Sang-Ho;Kim, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.134-139
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    • 2010
  • In this study, we developed the gear type vane damper replacing the link type through gear design using Finite Element Analysis(FEA). FEA about the pinion and the vane shaft in the boss of gear type damper for quality improvement was accomplished. We analyzed fluid flow according to angular displacement. Catched the problem of the torque and backlash bring to the pinion as structure improvement of the forced draft fan(FD FAN). Finally, we compared the gear driving result with simulation. It is the objective of the present study to identify a nonlinear flow rate control of gear type vane damper and to suggest a damper shape with a linear flow rate control. This study is related to the development of gear type vane damper change link type in forced draft fan.

A Study on Performance Improvement of Gear Type Vane Damper in Marine/Offshore FD Fan (선박/해양플랜트용 FD FAN의 기어식 베인 댐퍼 성능 개선에 관한 연구)

  • Jang, Sung-Cheol;Jung, Wan-Bo;Yi, Chung-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.7-13
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    • 2015
  • In this study, we developed a gear-type vane damper which replaces the link type through a proper gear design by means of a finite element analysis. We analyzed the fluid flow according to the amount of angular displacement. torque and backlash problems were addressed in conjunction with the pinion as a structural improvement of the forced draft fan (FD FAN). Through an environmental test. Also, results nearly identical to those in the test could be drawn when using a numerical method. Finally, we compared the gear driving result with simulation results. objective of the present study is to identify a nonlinear flow rate control method for a gear-type vane damper and to propose a damper shape which offers linear flow rate control. This study is related to the development of a gear-type vane damper of the change-link type in a forced draft fan.

An Evaluation of Critical Speed for Draft Gear using Variable Formation EMU (도시철도차량의 가변편성을 고려한 고무완충기의 임계속도 평가)

  • Cho, Jeong Gil;Kim, Y.W.;Han, J.H.;Choi, J.K.;Seo, K.S.;Koo, J.S.
    • Journal of the Korean Society of Safety
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    • v.34 no.5
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    • pp.139-143
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    • 2019
  • In this study, we tried to derive the most severe scenario and its critical speed by 1-D collision simulation with a variable formation vehicle in order to prepare for the change of demand in Seoul Metropolitan Subway Line 3, which is operated by fixed arrangement. After establishing various collision scenario conditions, the friction coefficient between the wheel and the rail was evaluated as 0.3, which is considered to be severe. As a result of analysis according to all scenarios, the most severe scenario conditions were confirmed by comparing rubber shock absorber performance and vehicle collision deceleration. In addition, a typical wheel-rail friction coefficient was derived through accident cases, and the analysis was performed again and compared. Finally, the criterion of the critical speed in the condition of the friction coefficient of the normal wheel - rail condition was confirmed.

Development of Gear-Type Vane Dampers to Replace Link-Type Vane Dampers in Marine FD Fans (선박용 강제통풍 팬의 기어식 베인댐퍼 성능평가)

  • Hur, Nam-Soo;Jang, Sung-Cheol;Lee, Kyung-Jun
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.4
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    • pp.216-222
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    • 2016
  • Thus, this study aimed to develop a gear-type vane damper in order to replace the link-type vane damper. To achieve this goal, the torque generated in a gear-type vane damper was analyzed, and a structural analysis was conducted. In addition, the fluid flow was analyzed according to the changes in the vane's angle, and experimental tests such as a dry-heat test and cold test were conducted considering the operating conditions of the vessels. Moreover, an appropriate actuator was selected for the developed gear-type vane damper, and studies on the reduction in the backlash due to the facing-pressure adjustment length and flow rate and leakage test due to the vane's angle were conducted.

Structure and Strength Analysis of Yoke for Railway Vehicles (철도차량용 완충기 요크 구조강도 평가)

  • Woo, Chang-Su;Park, Hyun-Sung;Park, Dong-Chul
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1634-1641
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    • 2008
  • The shock absorbing equipment for railway rolling is one of the most important components. It's effects on the safety of both passengers and vehicle itself and reduce shock, vibration and noise. The shock absorber equipment is mainly consisted of the yoke, plate and rubber draft gear. The objective of the this paper is to evaluation of structure and strength for the yoke in railway vehicles. Structure and strength analysis has been performed by use of finite element method and experimental stress analysis.

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A Study on Efficiency Improvement of Vane Damper of Marine Boiler FD FAN (중대형 보일러용 FD FAN의 베인 댐퍼 구조 개선에 관한 연구)

  • Kang, Bong-Sung;Park, Yool-Min;Kim, Sung-Moon;Jung, Soon-Jae;Yoo, Min-Gyung;Jang, Sung-Cheol
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.375-380
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    • 2008
  • This study have processed the developing of vane damper with accurate control by using gear which is a flow-control equipment of marine boiler's FD fan on this research. For the developing of vane damper, we have corrected some problem from welding & assembly process by changing the design, and for the case of an emergency case, we have applied the easy disassembly & assembly on that vane damper. Compared to Rink type vane damper in current, we have focused on high efficiency with low price of that new developing damper. For selection of actuator, we have tried to find the propriety with our developing focus. Also, we have developed a jig of assembly processing for high productivity with quality, it caused the best assembly performance with heat-treated & processed parts.

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Crashworthiness Analysis of railway Rolling Stock (철도차량 충돌 안전성 분석)

  • 이강욱;백운천;박상규
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.393-400
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    • 1998
  • In this study, the crash situations and general crash analysis methods of railway rolling stocks were explained. To calculate the applied load and the maximum stress in the carbody when two aluminum railway vehicles were shunted, the finite element models for the carbody and the coupling system were made. The characteristic curve of draft gear which had a function to reduce impact force was modeled by nonlinear bar elements and the carbody was modeled by shell elements. Two shunting speeds, 5km/h and 8km/h, were considered and the results were analyzed and compared with static analysis case. Also, the aluminum railway vehicle with 60km/h was crashed against rigid wall to examine the global behavior of the carbody.

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A Study on Ride Quality Due to Deterioration Effects for the Coupler Types of Urban EMUs (도시철도차량의 연결기 종류별 노후화가 승차감에 미치는 영향 연구)

  • Kim, Jun Woo;Cho, Byung Jin;Han, Eun Kwang;Koo, Jeong Seo
    • Journal of the Korean Society of Safety
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    • v.32 no.3
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    • pp.117-122
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    • 2017
  • In this study, we studied the ride quality considering the deterioration effects of the three type couplers (single, double, and ring types) for EMUs. In order to know the impact occurred when an urban transit vehicle is under breaking, we tested the conditions of the service brake and the emergency brake. Normal coupler models without any slack showed similar dynamic performance results under all breaking conditions. But if the couplers become old, the initial pre-stresses are removed because of permanent compressive deformation in rubber. For three types of the old coupler models without the initial pre-stress, we evaluated dynamic performances of each type. As the results, the maximum and average acceleration levels of the double type and the ring type were similarly low in all conditions. But the accelerations of the single type coupler was high when compared to those of the double and ring types. In addition, Jerk value of the single type model associated with ride quality was high up to 15 times to the ring type in condition of the service braking in empty vehicle weight. Jerk value of the double type model was high up to 6 times to the ring type.

A Study on Prediction of Overriding Behavior Leading Vehicle in Train Collision (철도차량 충돌시 선두차량의 타고오름량 예측 연구)

  • Kim, Jun Woo;Koo, Jeong Seo;Kim, Geo Young;Park, Jeong Pil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.8
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    • pp.711-719
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    • 2016
  • In this study, we derived an theoretical equation, using a simplified spring-mass model for the rolling stock, to obtain the overriding behavior of a leading vehicle, which is considered as the main factor in train accidents. To verify the derived equation, we created a simple 2D model based on the theoretical model, and a simple 3D model considering the characteristics of the power bogie. We then compared the theoretical results with the simulation results obtained using LS-DYNA. The maximum relative derivations in the vertical displacements at the first end-buffer, which is the most important point in overriding, were 3.5 [%] and 1.7 [%] between the two results. Further, we evaluated collision-induced overriding displacements using the theoretical equation for a rubber draft gear, a hydraulic buffer under various collision conditions. We have suggested a theoretical approach for the realization of overriding collision accidents or the energy absorption design of the front end of trains.