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Development of Automotive Door Inner Panel using AA 5J32 Tailor Rolled Blank (AA 5J32 Tailor Rolled Blank를 이용한 차량용 Door Inner Panel 개발)

  • Jeon, S.J.;Lee, M.Y.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.20 no.7
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    • pp.512-517
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    • 2011
  • TRB(Tailor Rolled Blank) is an emerging manufacturing technology by which engineers are able to change blank thickness continuously within a sheet metal. TRB door inner panels with required larger thicknesses can be used to support localized high loads. In this study, the aluminum alloy 5J32 TRB sheet is used for a door inner panel application. The TRB material properties were varied by using three heat treatment conditions. In order to predict the failure of the aluminum TRB during simulation, the forming limit diagram, which is used in sheet metal forming analysis to determine the criterion for failure, was investigated. Full-field photogrammetric measurement of the TRB deformation was performed with an ARAMIS 3D system. A FE model of the door inner panel was created using Autoform software. The material properties obtained from the tensile tests were used in the numerical model to simulate the door inner of AA 5J32 for each heat treatment condition. After finite element analysis for the evaluation of formability, a prototype front door panel was manufactured using a hydraulic press.

Velocity Control and Collision Detection by Feedback Linearization for an Power-assisted Automotive Swing Door (차량의 개폐력 보조 여닫이 문의 되먹임 선형화를 이용한 속도 제어 및 충돌 감지)

  • Lee, Byoungsoo;Park, Min-Kyu;Sung, Kum-Gil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.40-46
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    • 2013
  • Automatic swing door for an automotive application is considered. The equation of motion for a driver side swing door is introduced and gravity cancellation control scheme is adapted. The control scheme supposed to cancel the moment due to the tilt of the car. A speed control is suggested for door operation automation but the output of the speed control is not suppose to be precise as for the manufacturing system control. In the frame of the velocity control of the door, feedback linearization was applied for collision detection. The collision detection performance is satisfactory. The estimate of the magnitude of disturbance due to the collision is close to the actual magnitude of disturbance. Simulation study has been performed to gain insight into the system behavior. Also real test on the prototype hardware has been performed for verification purpose.

Improvement of Electronic Door Lock Function for Fire Preparation (화재 대비를 위한 전자 도어록 기능의 개선 방안)

  • Song, Woorim
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.9-11
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    • 2018
  • Recently, door locks have become popular. However, it is often more difficult to recognize the vulnerability of the door lock than to recognize it as more convenient and secure than a mechanical key. Therefore, in this study, the function of the door lock was improved and the weak points were reinforced. Door lock is vulnerable to heat when a fire occurs, so that the door may not open. Therefore, the door is automatically opened when the internal temperature of the fire site exceeds a predetermined temperature by attaching a heat sensor. In the room, the door was automatically opened without having to press the password. Through the proposed function, it can be expected to prevent the casualties in case of fire.

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A Study on the Wireless Door Lock System with Advanced Encryption Standard(AES) in Design (암호화기술을 적용한 무선 도어락시스템 디자인에 대한 연구)

  • 유보현
    • Archives of design research
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    • v.17 no.1
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    • pp.179-190
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    • 2004
  • The human effort to make personal privacy and safety from outer environment has brought the improvement of security system through the technological development. Especially as a apartment dwelling and lifestyle is general, the role and function of door lock system is more important than ever. The research for user-centered approach and design on the door lock system should be implemented under the circumstances. This study has focused on the development of making safety as well as easy interface to design door lock system. The price also is competitive as compared with other door lock products. The goal of this study is to propose the alternatives not only to develop door lock design but also to search the innovative way of locking system design.

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Analysis of Door Height Difference and Door Flatness Difference of Built-in Side-by-Side Refrigerator Using Cabinet-Door Integrated Model (캐비닛-도어 통합모델을 이용한 빌트인 양문형 냉장고의 도어 상하단차와 앞뒤단차 해석)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.76-83
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    • 2018
  • A cabinet-door integrated finite element model was constructed for a built-in side-by-side refrigerator with an ice dispenser, and its deformation was analyzed using the ANSYS finite element software. As loads, the food load needed to fill in the cabinet and doors and the thermal load occurring during normal operation conditions were taken into consideration. The door height difference (DHD) and door flatness difference (DFD) between the two doors of the freezing and refrigerating compartments were derived. The DHD and DFD under the assembled condition without applied loads satisfied the acceptance criteria specified by the refrigerator manufacturer. It appeared that the food load increases the DFD slightly. The thermal load tends to increase the differences because of the thermal deformation, especially the DFD, of the cabinet and doors.

Exposure Assessment of Diesel Engine Exhaust among Door-to-door Deliverers in Daegu (대구지역 택배서비스업 종사자의 디젤엔진배출물 노출 평가)

  • Lee, Ga Hyun;Kim, Seung Won
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.27 no.4
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    • pp.361-370
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    • 2017
  • Objectives: This study evaluated the diesel engine exhaust (DEE) exposure levels of door-to-door deliverers in Daegu from July to September. Methods: We measured exposure levels of DEE surrogates for the same door-to-door deliverers who joined the particulate matter 2.5 exposure study previously published in this journal. Black carbon(BC) concentrations were measured using real-time BC monitoring devices with 1 minute interval. $NO_2$ concentrations were monitored using passive badges. DEE exposure data were analyzed using the same characteristics and GPS information as the first study. Results: A total of 40 measurements of BC concentrations and $NO_2$ concentrations were collected during delivery of parcels. The average exposure levels to BC, and $NO_2$ were $2.23{\mu}g/m^3$ ($0.001-350.85{\mu}g/m^3$) and 21.26 ppb(3.3-61.37 ppb), respectively. Exposure levels to BC according to the day of a week and coverage areas were not significantly different(p>0.05). Delivery trucks manufactured before 2006 caused significantly higher exposure to BC than the trucks manufactured after 2006(p<0.05). Exposure levels of BC integrated for each time in residential area and roadsides were $1.96{\mu}g/m^3$ and $3.46{\mu}g/m^3$, respectively, and the difference was statistically significant(p<0.001). The Pearson correlation coefficients between the ambient $PM_{2.5}$ and BC was significant, r=0.26(p<0.01); however, the correlations between $PM_{2.5}$ and ambient $PM_{2.5}$, and between BC of DEE and $PM_{2.5}$ of DEE did not show a significant correlation Conclusions: BC and $NO_2$ exposure levels were significantly lower when door-to-door deliverers drove newer trucks. BC exposure levels of deliverers were higher in roadsides than in residential area. DEE from nearby vehicles through open windows might be the main source of BC exposure.

Development of a Car Door Checker for Reducing Noise in Opening (승용차 도어의 개폐 이음 저감을 위한 도어체커 개발)

  • An, Byeongju;Son, Sungmin;Yun, Jaedeuk;Jung, Yoongho;Kim, Hyongdon;Shin, Jongil;Seo, Seungwoo;Jang, Kookjin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.4
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    • pp.396-401
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    • 2015
  • A door checker holds a car door at several opening angles and limits the maximum door opening, so that the door does not bump against to passengers. Recently, the performance of door checker becomes more important as the feeling of door opening and closing effects on the quality of a car. However, some of door checkers make squealing noise when they are used for ages, which causes consumer's complaints as well as decreasing commercial value of the product. In this study, after various experiments for the noise, we concluded that the major reasons of the noise are acceleration of wearing and loss of lubricant due to impurities in working parts. Therefore, we developed a new mechanism of door checker which can resolve the major reasons of the noise. The developed mechanism is effective to prevent inflow of impurities and loss of lubricant by locating working parts in the case. We also proved that the developed mechanism does not make any noise after the test of 50,000 times of operations.

Door Control Unit Create Provision for PID Control DB (도어제어장치(DCU)의 PID Control DB 생성장치)

  • Kim, Jin-Heon;Kwon, Young-Hyun;Seong, Chang-Yong;Kwon, Min-Jeong;Lee, Han-Su
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3065-3072
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    • 2011
  • PID Control Data Base creation device of DCU is safety operation technology of train door. For keeping the normal condition of door, measured value of regular condition and unusual(trouble detected) condition should be recorded by encoding. The door should be measured itself as this value is compared with standard vale. If it's condition of the door and for reaching the datum point and ot does self-diagnosis. This aim for Technical Realization is that carry out safety train operation by using the Estimation Data Base and protect before door-trouble.

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Analysis of Structure and Endurance for Cylinder-type Door Closer (실린더타입 도어클로저의 구조 및 내구해석)

  • 김민건;정구현;박찬원
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.91-97
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    • 2004
  • The door closer is a typical system which consists of spring and damper. The door closer is a device to close the door more slowly. The virtual prototypes of cylinder-type door closer are developed. The simulations of virtual prototype are performed to obtain the load history of the guide pin. The structural strength assessment of the guide pin is performed to verify a design safety. The fatigue life and damage of the guide pin are predicted using a FEMFAT 4.3h based on the finite element analysis.

Optimization of the Automotive Side Door Impact Beam Considering Static Requirement (정적충돌성능을 고려한 자동차 옆문 충격빔의 최적설계)

  • 송세일;차익래;이권희;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.176-184
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    • 2002
  • The door stiffness is one of the important factors for the side impact. Generally, the researches have been conducted on the assembled door. A side impact door beam is installed in a door to protect occupants from the side impact. This research is only concentrated on the side impact beam and a side impact beam is designed. The cross section is defined to have an elliptic shape. An optimization problem is defined to find the design maximizing the intrusion stiffness within the specified weight. Design variables are the radii and the thickness of the ellipsoid. The analysis of the side impact is carried out by the nonlinear finite element method. The optimization problem is solved by two methods. One is the experimental design scheme using an orthogonal array. The other is the gradient-based optimization using the response surface method(RSM). Both methods have obtained the better designs than the current one.