• 제목/요약/키워드: distortion

검색결과 5,881건 처리시간 0.034초

PLASTICITY-BASED WELDING DISTORTION ANALYSIS OF THIN PLATE CONNECTIONS

  • Jung, Gonghyun;Tsai, Chon L.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.694-699
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    • 2002
  • In autobody assembly, thin-wall, tubular connections have been used for the frame structure. Recent interest in light materials, such as aluminum or magnesium alloys, has been rapidly growing for weight reduction and fuel efficiency. Due to higher thermal expansion coefficient, low stiffness/strength, and low softening temperature of aluminum and magnesium alloys, control of welding-induced distortion in these connections becomes a critical issue. In this study, the material sensitivity to welding distortion was investigated using a T-tubular connection of three types materials; low carbon steel (A500 Gr. A), aluminum alloy (5456-H116) and magnesium alloy (AZ91C-T6). An uncoupled thermal and mechanical finite element analysis scheme using the ABAQUS software program was developed to model and simulate the welding process, welding procedure and material behaviors. The predicted angular distortions were correlated to the cumulative plastic strains. A unique relationship between distortion and plastic strains exists for all three materials studied. The amount of distortion is proportional to the magnitude and distribution of the cumulative plastic strains in the weldment. The magnesium alloy has the highest distortion sensitivity, followed by the other two materials with the steel connection having the least distortion. Results from studies of thin-aluminum plates show that welding distortion can be minimized by reducing the cumulative plastic strains by preventing heat diffusion into the base metal using a strong heat sink placed directly beneath the weld. A rapid cooling method is recommended to reduce welding distortion of magnesium tubular connections.

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치과용 왁스의 변형측정에 관한 연구 (STUDIES ON THE DISTORTION OF SOME DENTAL WAXES)

  • 김철위
    • 대한치과보철학회지
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    • 제16권1호
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    • pp.17-21
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    • 1978
  • The object of this study was to measure of the distortion of various dental waxes under condition simulating clinical usage. Eleven commercial product (table) including the inlay and baseplate waxes were tested, and compared in the study. Test specimens were prepared $5{\times}5{\times}65mm$. split brass mold. Placed this rod wax specimens and the brass wax distortion test mold into the water bath and tested the distortion values for waxes at $35^{\circ}C,\;40^{\cric}C,\;45^{\circ}C\;and\;50^{\circ}C$. Measured the distortion as the difference between the final (Df) and original (Do) distance between the ends of the specimen. Recorded Df, Do and Df-Do (Distortion) to the nearest 0.5mm. A minimum of five specimens were tested for each material. The following conclusions may be drawn from this study. 1) It can be seen that, a significant wax distortion was obtained with the temperature of forming the pattern, and the length of time and the temperature at which it was stored. 2) It was found that, when the storage time was increased, the wax distortion was correspondingly increased. At the sametime, the higher the storage time was employed, the distortion was obviously much greater. 3) It can be observed that the higher the temperature at which the wax was manipulated, the less was the resulting distortion upon storage.

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열잡음 보상을 위한 비선형 왜곡제거 모듈 설계 (Non linearity Distortion Cancellation Module Design for Thermal Noise Compensation)

  • 황보창;고영은;방성일
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2005년도 추계종합학술대회
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    • pp.27-30
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    • 2005
  • In this paper, we designed and manufactured the distortion cancellation module which is able to compensate thermal-noise distortion by software The distortion cancellation algorithm not only bring forth system non-linear distortion by input level but also bring compensate component of distortion by thermal to get rid off distortion from now on. After TMS320C6711 DSP to recognize our algorithm, we manufactured the module for every kinds of system To evaluate efficiency of the distortion cancellation module, we designed and manufactured communication system. By measured result, if system output power is -3dBm equally, 12dB of ACLR has improved in 1MHz away from a center frequency, and also gain has increased up to 0.5dB.

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소성 역변형법을 이용한 박판 평 블록의 용접변형 제어 (Control of Welding Distortion for Thin Panel Block Structure Using Plastic Counter-Deforming Method)

  • 김상일
    • 한국해양공학회지
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    • 제23권2호
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    • pp.87-91
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    • 2009
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. The geometric inaccuracy caused by welding distortion tends to preclude the introduction of automation and mechanization and requires additional man-hours for adjustment work during the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method that can explicitly account for the influence of various factors on the welding distortion. The validity of this prediction method must also be clarified through experiments. For the purpose of reducing the weld-induced bending deflection, this paper proposes the plastic counter-deforming method (PCDM), which uses line heating as the optimum distortion control method. The validity of this method was substantiated by a number of numerical simulations and actual measurements.

박판 평 블록 구조의 용접변형 제어법 개발(I) (Development of Welding Distortion Control Method for Thin Panel Block Structure(I))

  • 허주호;김상일
    • Journal of Welding and Joining
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    • 제21권4호
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    • pp.75-79
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    • 2003
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. This geometric inaccuracy caused by the welding distortion tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding distortion. The validity of the prediction method must be also clarified through experiments. For the purpose of reducing the weld-induced bending deflection, this paper proposes the plastic counter-deforming method (PCDM) using the line heating as the optimum distortion control method. The validity of this method has been substantiated by a number of numerical simulations and actual measurements.

열잡음 메모리 효과 제거기를 이용한 전력증폭기의 효율 개선 (The Design of Power Amplifier using Temperature Memory Effect Compensation)

  • 고영은;이지영
    • 정보학연구
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    • 제10권3호
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    • pp.47-58
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    • 2007
  • In this paper, we designed and manufactured the distortion-cancellation module which is able to compensate thermal-noise distortion by software. The distortion-cancellation algorithm not only bring forth system non-linear distortion by input level but also bring compensate component of distortion by thermal to get rid off distortion from now on. After TMS 320C6711 DSP to recognize our algorithm, we manufactured the module for every kinds of system. To evaluate efficiency of the distortion-cancellation module, we designed and manufactured communication system. By measured result, if system output power is -3dBm equally, 12dB of ACLR has improved in 1MHz away from a center frequency, and also gain has increased up to 0.5dB.

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PREDICTION AND CONTROL OF ANGULAR DISTORTION IN THICK WELDMENTS

  • Kim, Sang-Il;Kang, Joong-Kyoo;Han, Yong-Sub
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.700-705
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    • 2002
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. The geometric inaccuracy caused by the distortion tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding distortion. In order to minimize the weld-induced angular distortion in thick weldments, this paper proposes the optimum groove design for various plate thicknesses as the distortion control method. The validity of this method has been substantiated by a number of numerical simulations and experiments.

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정형보철용 금속이 자기공명영상에 미치는 영향 I (Effect of Metals used in Orthopedic on Magnetic Resonance Imaging I)

  • 김형균;최성대
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.46-50
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    • 2012
  • Stainless steel and titanium used for orthopedic prosthetic metal, magnetic resonance imaging was measured quantitatively the extent of distortion. Based on reading tests at varying metal magnetic resonance imaging (MRI) were investigated. To two image acquisition conditions for having three metal bodies mutually quantitative it compared analyzed the image of cross direction and the image of lengthwise. As for the distortion of the magnetic resonance image, as for the distortion of image it became small in the order of Clip, Strainless and Titanium. In addition, with T1WI and T2WI which are image acquisition condition T2WI the distortion of image became small. As for the distortion of the image by the metal, you could see the distortion of image in elliptical shape, the metal a bigger image distortion appeared in many parts. If clinical doctor has the condition of the same operation, use the Titanium material, it can, raising the diagnostic value of magnetic resonance image inspection after the operating from Stainless.

Fillet 용접시 크기에 따른 각변형량의 고찰 (A Study of Angular Distortion at the Fillet Welding)

  • 임동용;이정수
    • 대한조선학회 특별논문집
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    • 대한조선학회 2007년도 특별논문집
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    • pp.22-25
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    • 2007
  • Angular distortion in welding process is decided by the various variables. We can make the prediction of welding distortion in similar reality by the analysis of data through many specimen tests. However it is difficult that prediction of welding distortion applies to the ship building. We can establish that angular distortion varies directly as the specimen size. And, it makes clear distortion's difference between constraint and unconstraint, according to the change of a plate thickness.

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FPSO선 Moon Pool구조의 용접변형 해석에 관한 연구 (A Study on the Analysis of Welding Distortion for Moon Pool Structure of FPSO Vessel)

  • 김상일
    • 한국해양공학회지
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    • 제17권3호
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    • pp.27-32
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    • 2003
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. The geometric inaccuracy caused by the distortion tends to preclude the introduction of automation and mechanization. Thus, additional man-hours are needed for the adjusting work in the assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method that can explicitly account for the influence of various factors on the welding distortion. In order to minimize the weld-induced residual deformation, this paper proposes the optimum welding sequence as a method for distortion control. The validity of this method has been substantiated by a number of numerical simulations and experiments.