• Title/Summary/Keyword: defective products

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Development of Near Infrared Radiation Image Board for Performace Improvement of Grain Sorter (곡물선별기의 선별력 향상을 위한 근거리적외선 영상보드 개발)

  • Lee, Chae-Wook
    • Journal of the Institute of Convergence Signal Processing
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    • v.18 no.1
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    • pp.25-30
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    • 2017
  • Currently, most of the grain sorter uses CCD optic camera to find defective products. The aim of this paper is to use the CCD camera, and aim for improving the sorting power of the grain separator by using NIR(Near Infrared Radiation) sensor based on moisture content measurement algorithm. We intend to develop a system to develop an NFC imaging system in real time by developing an NIR imaging system and developing the grain sorter system that is considered to be defective in real time by checking the internal moisture content of the raw material in the real time.

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Design and Implementation of Monitoring Solution for Improving Productivity (생산성 향상을 위한 모니터링 솔루션 설계 및 구현)

  • Lim, Jae-Hyun;Kong, Heon-Tag
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.6
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    • pp.1458-1464
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    • 2007
  • Today, domestic and foreign manufacturing industries have to cope with obsolescence of manufacturing equipment because the shifting market trends drive the rapid changes in the production process resulting in stressful operation. Quality control process for manufacturing and production involves a familiar step - when the production process is completed, every item is subjected to various routine tests to determine that it meets the minimum quality standards. Typically, when a faulty product is found, the production line has to be stopped and the current batch is marked for further inspected and exhaustive testing. In this research, we propose a quality monitoring system for productivity enhancement. Our approach aims to reduces the operational down time in the production line of a car-component factory. The proposed monitoring system for productivity enhancement is designed to collect the data through testing at each phase of the assembly line and uses predictive methods on the collected data to achieve early detection of faults in the production process and minimize the number of products in a faulty batch thus minimizing the losses incurred from defective products. More importantly, this system aims to forecast and proactively detect faults and activate warnings when they are detected thus minimizing items in the defective batch, reducing the damage to manufacturing equipment and ultimately reducing the operational downtime or the delay in the resumption of normal factory operation.

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국제거래(國際去來)에 있어서의 제조물책임(製造物責任)과 그 대응(對應)

  • Gang, Lee-Su
    • Journal of Arbitration Studies
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    • v.10 no.1
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    • pp.92-113
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    • 2000
  • Products liability refers to the liability of any or all parties along the chain of manufacture of any product for damage caused by that product. This includes the manufacturer of component parts (at the top of the chain), an assembling manufacturer, the wholesaler, and the retail store owner (at the bottom of the chain). Products containing inherent defects that cause harm to a consumer of the product, or someone to whom the product was loaned, given, etc., are the subjects of products liability suits. The goal of products liability system should be to maximize consumer welfare by efficiently providing just compensation for injuries incurred and deterring future injuries without unreasonably impeding the supply of the goods and services to consumers. Some advanced countries, apart from relying on products liability systems, also apply other policies and legislation directly aimed at the safety of the consumer. The application of general safety policies as well as products liability rules is not costless. An efficient system will not eliminate risk from society. An efficient system ... that maximises consumer welfare ... maximises the benefits while minimising the costs. Products liability claims can be based on negligence, strict liability, or breach of warranty of fitness depending on the jurisdiction where the claim is based. In view of international business and law circumstances, it should be stressed that international enterprises in Korea should consider how to cope with the situation of international transaction. International enterprises should have a correct perception about products liability which is to contribute the stabilization and improvement of the people's life and the sound develpement of the national economy. Products liability system creates incentives that influence behaviour and performance in ways that are desirable, such as more diligent monitoring to prevent defective products from reaching the market-place. At the same time, any liability system will impose burdens that are undesirable, such as greater costs imposed on business and consumers and reduced avaiability of consumer goods. The concern for society is to balance. The ideal situation is where the cost imposed on producers of goods and services pushes them to a desirable level of care but not so far that producers reach undesirable level of caution that may deprive consumers unnecessarily of the benefits from new and innovative products.

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A Study on Resin Flow to Make a Replica Using a Silicone Mold

  • Bae, Kum-Soo;Rhee, Sang-Yong;Kim, Young-Baek
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.8 no.2
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    • pp.94-99
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    • 2008
  • The replica of silicone mold which can produce the test samples and the market-displayable products without making expensive metallic patterns is advantageous because it incurs less cost than the ordinary method that manufactures the products from the metallic patterns. However, the production of the products using silicone mold should require a technician with professional knowledge about the metallic patterns every time. Thus we tried to judge whether a forming analysis software for iron molding can be applied to silicon molding in this paper. In other words, this paper suggests a method to use a computer simulator from the designing step of the silicone mold, which is the most important part in making replica using simple silicone molds to the step of pouring the cast. The paper shows that if the know-how of a professional worker is provided in advance, an amateur worker can easily produce silicone molds of the best quality, the defective rate of the products will be decreased, and the replica will have a more complete status. By doing so, we suggested a possibility for reducing the delivery time at the production sites and for improving the product quality.

Development of Agricultural Products Screening System through X-ray Density Analysis

  • Eunhyeok Baek;Young-Tae Kwak
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.4
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    • pp.105-112
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    • 2023
  • In this paper, we propose a new method for displaying colored defects by measuring the relative density with the wide-area and local densities of X-ray. The relative density of one pixel represents a relative difference from the surrounding pixels, and we also suggest a colorization of X-ray images representing these pixels as normal and defective. The traditional method mainly inspects materials such as plastics and metals, which have large differences in transmittance to the object. Our proposed method can be used to detect defects such as sprouts or holes in images obtained by an inspection machine that detects X-rays. In the experiment, the products that could not be seen with the naked eye were colored with pests or sprouts in a specific color so that they could be used in the agricultural product selection system. Products that are uniformly filled with a single ingredient inside, such as potatoes, carrots, and apples, can be detected effectively. However, it does not work well with bumpy products, such as peppers and paprika. The advantage of this method is that, unlike machine learning, it doesn't require large amounts of data. The proposed method could be applied to a screening system using X-rays and used not only in agricultural product screening systems but also in manufacturing processes such as processed food and parts manufacturing, so that it can be actively used to select defective products.

An Automated Projection Welding System using Vision Processing Technique (영상인식 기술을 이용한 프로젝션용접 자동화시스템)

  • Park, Ki-Jung;Song, Ha-Joo
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.4
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    • pp.517-522
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    • 2011
  • Conventional projection welding systems suffer from lots of defective products caused by manual handling. In this paper, we introduce a projection welding system that performs automatic identification, welding and counting of components and products. The proposed system checks the existence and identifies placement of components to be welded by a vision camera. After welding of the components, it automatically updates product counts and dressing items. We show that the proposed welding system can reduce the defect rate and improve the productivity through experimental test with a existing system.

Gene Cloning, Expression, and Functional Characterization of an Ornithine Decarboxylase Protein from Serratia liquefaciens IFI65

  • De Las Rivas Blanca;Carrascosa Alfonso V.;Munoz Rosario
    • Journal of Microbiology and Biotechnology
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    • v.17 no.3
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    • pp.408-413
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    • 2007
  • Putrescine has a negative effect on health and is also used as an indicator of quality on meat products. We investigated the genes involved in putrescine production by Serratia liquefaciens IFI65 isolated from a spoiled Spanish dry-cured ham. We report here the genetic organization of its ornithine decarboxylase encoding region. The 5,506-bp DNA region showed the presence of three complete and two partial open reading frames. Putative functions have been assigned to several gene products by sequence comparison with proteins included in the databases. The second gene putatively coded for an ornithine decarboxylase. The functionality of this decarboxylase has been experimentally demonstrated by complementation to an E. coli defective mutant. Based on sequence comparisons of some enterobacterial ornithine decarboxylase regions, we have elaborated a hypothetical pathway for the acquisition of putrescine biosynthetic genes in some Enterobacteriaceae strains.

A Sequencing Problem in Mixed-Model Assembly Line Including a Painting Line

  • Yoo, J.K.;Moriyama, T.;Shimizu, Y.
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1118-1122
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    • 2005
  • In order to keep production balance at a mixed-model assembly line and a painting line, large WIP(Work- In-Process) inventories are required between two lines. To increase the efficiency of line handling through reducing the inventories under this circumstance, this paper concerns with a sequencing problem for a mixed-model assembly line that includes a painting line where the uncertain elements regarding the defective products exist. Then, we formulate a new type of the sequencing problem minimizing the line stoppage time and the idle time with forecasting the supply time of the products from the painting line. Finally, we examine the effectiveness of the proposed sequencing through computer simulations.

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An Integral Model for Product Liability and Safety using Hazard Analysis.

  • Kal, Won-Mo;Hahm, Hyo-Joon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.53
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    • pp.79-88
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    • 1999
  • This paper presents an integral model for product safety and product liability resulting from a defective product. The essence of the paper is the process of supply of manufacturing products which satisfy the product liability and the product safety in terms of consumers expectation levels. The main criteria of the product safety is the hazard level which involves in the severity and frequency. The proposed model shows the process to supply the manufactured products under the conditions that they are suitable in comparison of hazard level and safety level established by each company. If the product do not meet the safety level, this paper proposes that four different types of PL and PS countermeasures for the risk types are forward, respectively.

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A study on the injection mold design application method of CAE mold analysis data (CAE 성형해석 데이터의 사출금형 설계 활용 방법에 관한 연구)

  • Nam, Seung-Don
    • Design & Manufacturing
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    • v.13 no.3
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    • pp.29-34
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    • 2019
  • Cell phone injection is characterized by its small size and thinness. In addition, the product has a short cycle time, requiring a very short production schedule. To produce more accurate products faster, data from experience in producing similar products is required. In this study, two mobile phone models are presented. In this study, the quality problems caused by molding analysis and actual injection molding were analyzed and made into a database. As a result, it was considered that all the defects in the molding analysis do not affect the product in some cases, rather than appear as defects in the actual product. All defects shown in the molding analysis can be made into a database, and based on this data, it will be possible to obtain an effect that can predict more accurately whether it will cause problems after injection.