• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.417-422
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• 2002

One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. In this study, the compensation device and temperature-based algorithm have been implemented on the machining center in order to compensate thermal error of machine tools under the real-time. The thermal errors are predicted using the neural network and multi-regression modeling methods. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

• 대한기계학회논문집
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• 제12권4호
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• pp.694-704
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• 1988

본 연구에서는 현장에서 흔히 수행되는 가공 후(post-process) 측정만을 이용 한 단일절삭(single-pass)으로써 공작물이 원하는 일정한 직경을 유지할 수 있다는 것 을 실험을 통해 검증해 보이고자 한다. 이와 같은 방식은 이미 보오링 작업 중 보오 링바의 노출 길이 변화에 따른 가공면의 내경 오차를 없애주기 위한 방법으로써 제시 된 바 있다. 즉 반복 최소 자승법(recursive least squares)으로 미리 가정된 절삭 조건과 공작물 처짐 사이의 관계식과 관련된 계수를 가공 후에 가공 공작물의 표면 측 정으로 매 번보정(update)시켜 줌으로써 일정 직경을 얻기위한 절삭조건을 결정하고자 한다.

• 한국기계가공학회지
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• 제3권3호
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• pp.24-31
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• 2004

A successful on-line monitoring system for conventional machining operations has the potential to reduce cost, guarantee consistency of product quality, improve productivity and provide a safer environment for the operator. In fine-shape machining, typical signs of tool problems such as vibration, noise, chip flow characteristics and visual signs are almost unnoticeable without the use of special equipment. These characteristics increase the importance of automatic monitoring in fine-shape machining, however, sensing and interpretation of signals ar more complex. In addition, the shafts of the mini-tools break before the typical extensive cutting edge of the tool gets damaged. In this study, the existence of a relationship between the characteristics of the cutting force and tool usage was investigated, and tool breakage detection algorithm by LabVIEW was developed and the following results are obtained. It was possible to use a relative error compare which mainly used in established experiment and investigated tool breakage detection algorithm in time domain which can detect AE and cutting force signals more effective and accurate.

• 한국전산구조공학회논문집
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• 제16권3호
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• pp.261-269
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• 2003

최근 강교량이나 선박과 같은 강구조물에 있어서 여러 가지 환경요인에 의해 균열 및 부식 등의 문제가 다수 발생되어지고 있다. 이러한 문제를 해결하기 위해 보수용접을 사용할 수 있다. 이러한 보수용접은 절단이라는 과정을 필연적으로 수반하고 있다. 따라서 이러한 절단 줄 얻어지는 잔류응력의 예측은 구조물의 안전이라는 측면에서 중요하다고 할 수 있다. 본 연구에서는 2차원 및 3차원 유한요소 해석을 수행하여 가스절단에 의해 얻어진 절단잔류응력을 구하였으며, 2차원 및 3차원 해석기법의 정도를 명확히 하였다. 2차원 및 3차원 해석을 수행하여 얻은 절단잔류응력의 분포 및 그 절대치는 유사한 값을 나타내었다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.354-361
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• 2005

In high speed cutting process, due to the friction between the tool and workpiece, a temperature rise of contacting part is serious. It need to develop cutting tool for overcoming such a poor condition. So now, some studies, the optimization of tool shapes, the fine grains of tool material, multi-layer coating of tools are processing. If mirror finishing on the tool is processed, there is advantage of relation between chip and tool, because of less friction, and also tool's lift would be increased. As a result mirror like finishing is expected efficient enhancement of tool. Generally, it is too difficult to process by a general way for tools of complex shapes, it is required a new method to process such complex shape tools. The magnetic fluid polishing technique can polish the workpiece of complex shape, because the polishing method which polishes as compress the workpiece by the magnetism abrasives to arrange to the linear according to the line of magnetic force. In this paper, We polished the surface of the high speed cutting tool using the magnetic fluid polishing technique, to enhance the performance of the high speed cutting tool.

• 한국정밀공학회지
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• 제9권4호
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• pp.22-35
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• 1992

In highly automated machining centers, intelligent sensor fddeback systems are indispensable on order to monitor their operations, to ensure efficient metal removal, and to initate remedial action in the event of accident. In this study, an on-line tool wear detection system for thrning operations is developed, and experimentally evaluated. The system employs multiple sensors and the signals from these sensors are processed using a multichannel autoegressive (AR) series model. The resulting output from the signal processing block is then fed to a previously tranied artificial neural network (multiayered perceptron) to make a final decision on the state of the cutting tool. To learn the necessary input/output mapping for tool wear detection, the weithts and thresholds of the network are adjusted according to the back propagation (BP) method during off-line training. The results of experimental evaluation show that the system works well over a wide range of cutting conditions, and the ability of the system to detect tool wear is improved due to the generalization, fault-tolearant and self-ofganizing properties of the neural network.

• 한국의류산업학회지
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• 제22권5호
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• pp.595-606
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• 2020

This study develops an optimal two-dimensional (2D) pattern from three-dimensional human scan data by considering the cycling posture and dermatome of high school male cyclists. By analyzing the body surface change in the cycling posture and considering the dermatome of the lower limbs, the optimal cutting line setting and the development of cycling tights for individual cyclists were presented to provide data that could be used in the clothing industry. We designed three cycling tights to solve the size unsuitability. 3D design 1 is a non-extension design based on the analysis of the 3D human body scan data, in which parts were connected diagonally from the front of the knee to the back of the knee. 3D design 2 removed both the front and back to reduce air resistance during cycling. 3D design 3 did not have a cutting line on the front panel because of the air resistance during cycling in the front area. We analyzed the garment pressure for 8 points of lower body and performed a subjective evaluation of the 3D designed tights and the current cycling tights. The 3D design 1 in this study was well received in the omphalion, thigh, and hip area, while 3D design 3 was well received in the omphalion, thigh, hip, and bottom bands. Therefore, the LoNE of 3D design 1 was applied to the front, and the hip cutting line of 3D design 3 was applied to the back.

• 한국의류학회지
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• 제33권1호
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• pp.68-79
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• 2009

It is inevitable to have cutting line to get the 2D pattern from 3D body surface. In this paper the efficiency of curvature plot as a cutting line in the process of flattening 3D surface was investigated. As reference, basic clothing construction line was adopted to divide the 3D surface into small blocks to make the flattening process easy. Female dummy as well as human body were scanned and surface of the upper body was segmented using curvature plot and basic constructing line. 2D tight-fit pattern was developed using three software, the RapidForm 2004, 2C-AN and Yuka CAD. Gap between clothes and body, and the clothing pressure on the body was observed to determine the fit of the clothes. As results, clothes constructed with blocks divided by curvature plot displayed a similar level of tight fit as compared with those by basic construction line. It was found that curvature plot is effective method as a segmentation of the 3D surface even for the actual body which does not have any previous reference line. It is expected that application of curvature plot will be expanded in 3D apparel technology.

• 대한기계학회논문집
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• 제16권1호
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• pp.156-161
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• 1992

본 연구에서는 이송축 직류 서보 모터의 전류신호와 NC정보를 이용해서 선삭 가공상태를 감시하는 시스템을 개발하였다. 모터 전류는 가공 부하의 상태를 잘 나 타내며, NC 장치에 내장되어 있기 때문에 신호 검출을 위한 별도의 센서가 필요 없어 서 공구가 수시로 바뀌는 NC작업 감시를 위한 유효한 신호이다. 또 NC 정보로부터 작업을 예측함으로써 감시 대상을 명확히 하고 신뢰성을 높이고자 하였다. 전체적인 감시 시스템의 프로그래밍 언어로는 C를 사용하여, 실시간 감시처리를 가능하게 하였 다.

• 한국생활과학회지
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• 제17권1호
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• pp.115-126
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• 2008

The construction of an athlete's tight-fitting garments is very important to the wearer in terms of athletic performance. Therefore pattern development of tight-fitting garments must allow for the full range of human movement and postures. In this study the relationship between the construction of a skate pants pattern and clothing fitting was explored with the aim of improving the comfort of the clothing. The four male subjects were university students between the ages of 20 to 24. Subjective wear sensations of the experimental garments were rated using a seven-point Likert scale on four consecutive days. While wearing the garments, subjects were asked to take five different postures including waist flexion, sitting and others. A Likert-type scale was used for the evaluation, with 7 points indicating the best fit in tight-fitting pants. Results showed differences in the front-rise length and back-rise length between basic pants(A) and modified pants(B,C,D) were -5.16cm and +5.64cm. Comparing the basic pants pattern(A) with modified pants pattern(B), the latter was superior to basic pants(A) in terms of pressure sensation and closeness of fit, but there was no significant difference. Among the four tight-fitting skate pants, A and B pants were superior to the others in terms of fitting and stability of waist and hip sections. In the case of the skate pants, the number of cutting lines in the pattern had an influence on clothing comfort. A minimum cutting line for tight skate pants was better than a maximum cutting line in terms of clothing comfort.