• Title/Summary/Keyword: cutting efficiency

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금형의 고정도ㆍ고능률 가공기술 (Advanced Machining Technology for Die Manufacturing)

  • 김정석;이득우;정융호;강명창;이기용;김경균;김석원
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.48-68
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    • 2000
  • The high-speed machining technology of difficult-to-cut material is needed to achieve the high-efficiency of die manufacturing. The high-speed machining is applied in automobile, airplane and electricityㆍelectro industry etc, because it can improve machining efficiency and productivity with high speed, high power and high rotation. In this study, high speed machinability, tool wear characteristics and its monitoring, characteristics of damaged layer, machinability of difficult-to-cut material, characteristics of a free curved surface and method of CAD/CAM system were introduced to acquire the shortening of machining time, the improvement of machining efficiency and the high quality of machined surface. Therefore, we establish the stabilization condition of difficult-to-cut material machining and present the optimal cutting condition for high-efficiency cutting.

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고속가공용 엔드밀공구의 형상변화에 의한 성능평가 (Machinability evaluation according to variation of tool shape in high speed machining)

  • 강명창;김정석;이득우;김광호;하동근
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.393-398
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    • 2001
  • The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining in not close behind that of machine tool. In this study, several types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge, rake angle and relief angle. Machinability is measured by cutting force, tool life, tool wear, chip shape and surface roughness according to cutting length. 3-axis cutting forces are acquired from the invented tool dynamometer for high speed machining. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. By above results, it is suggested the endmill tool with $45^{\circ}$ helix angle, 6 cutting edge, $-15^{\circ}$ rake angle and $12^{\circ}$ relief angle be suitable for high speed machining

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A new prediction model of force evolution behavior of a conical pick by indentation tests

  • Xiang Wang;Ming S. Gao;Okan Su;Dan Huang
    • Geomechanics and Engineering
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    • 제38권4호
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    • pp.367-380
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    • 2024
  • In this study, a prediction model for the cutting force evolution in brittle rocks was developed. This model is based on indentation tests using a conical pick at a cutting depth of 9 mm. The behavior of the indentation mechanism was analyzed in three phases by using Evans' cutting mode. The peak values in the force history identified these phases. The variation in the local strength of the rock caused a large offset in the model prediction of chipping. Regression analyses showed that there is a strong power relationship between the upper bound of the cutting force along with chipping and depth of cut. The slope of the three crushing phases has been found to increase sequentially (α123). In addition, a positive correlation existed between the Schmidt hardness and brittleness index that affects the lower and upper bounds of chipping. Consequently, the results clearly demonstrate that the new model can reasonably predict the evolution of the cutting force based on experimental data. These results would be beneficial for engineers to design and select the optimum excavation machine to reduce mechanical vibration and enhance cutting efficiency.

조름나물 삽목 시 지하경의 길이와 마디 수에 따른 증식효율 (Effects of Rhizome Length and Node Numbers on the Proliferation of Menyanthes trifoliata Cuttings)

  • 이광문;김재근
    • 한국습지학회지
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    • 제14권2호
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    • pp.193-198
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    • 2012
  • 본 연구는 우리나라 멸종위기종인 조름나물의 삽목 증식 시, 지하경의 길이 및 마디 수에 따른 증식 효율을 살펴보기 위해, 조름나물 지하경의 길이와 마디 수를 다양하게 만들어 삽목한 후 생장량을 비교하였다. 지하경의 길이 생장과 부피 생장은 긴 길이의 삽목 조건(10-18cm)에서 가장 높았다. 그러나 상대 길이 생장은 짧은 길이(2-4cm)와 중간 길이(4-10cm)에서 더 높은 값을 보였으며, 상대 부피 생장은 중간 길이(4-10cm)에서 가장 높았다. 삽목에 이용한 지하경의 마디 수는 생장량의 증가에 기여하지 않았다. 본 연구 결과 조름나물의 지하경 삽목은 4-10cm의 길이에서 가장 효율적인 것으로 확인되었다.

사각 고정자 철심을 가지는 삼상 유도전동기의 고정자 철심 절단 각에 따른 전류 특성 연구 (The Study on Current Characteristic according to Core Cutting Degree in Three-Phase Induction Motor with Rectangular Stator Core)

  • 임종빈;김승주;김광수;이형우;김솔;이주
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1649-1654
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    • 2009
  • Induction motors widely use in industry because structure is simple and hard and cost is generally cheap and they are easy to control. In recently, because of saving steel, ventilation and benefit of frame fixing, rectangular core type induction motors use in industry more and more. This paper presents current characteristic according to stator core cutting degree in three-phase induction motor (IM) with rectangular stator core. According to stator cutting degree, magnetic saturation and paths of flux are changed. Because of these situations, phase currents are unbalance and are produced harmonic components and they cause decrease of efficiency. We analyze each $10^{\circ}$ from $0^{\circ}$ to $30^{\circ}$ using 2-D finite element analysis (FEA). Optimal stator cutting core degree selection supplies stable currents and efficiency improvement. In this paper, loss separation test was executed by IEEE Std. 112-98 Method B and we compare with the result of loss separation by Simulation using FEM and by Experiment.

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A Study on the Optimum Machining Conditions and Energy Efficiency of a Laser-Assisted Fillet Milling

  • Woo, Wan-Sik;Lee, Choon-Man
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • 제5권5호
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    • pp.593-604
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    • 2018
  • Laser-assisted machining (LAM) is known to be an effective and economical technique for improving the machinability of difficult-to-machine materials. In the LAM method, material is preheated using a laser heat source and then the preheated area is removed by following cutting tool. For laser-assisted turning (LAT), the configuration of the system is not complicated because laser irradiates from a fixed position. In contrast, laser-assisted milling (LAMill) system is not only complicated but also difficult to control because laser heat source must always move ahead of the cutting tool along a three dimensional (3D) tool path. LAMill is still early stage and cannot yet be used to machine finished products with 3D shapes. In this study, a laser-assisted fillet milling process was developed for machining 3D shapes. There are no prior studies combining fillet milling and LAMill. Laser-assisted fillet milling strategy was proposed, and effective depth of cut (EDOC) was obtained using thermal analysis. Experiments were designed using response surface method and cutting force prediction equations were developed using statistical analysis and regression analysis. The optimum machining conditions were also proposed, and energy efficiency of the LAMill was analyzed by comparing the specific cutting energy of conventional machining (CM) and LAMill.

회전톱 재단기의 미세먼지 집진효율 향상을 위한 형상 설계 개선 (Shape Design Improvement of the Rotary Cutting Machine to Improve the Dust Capturing Efficiency using CFD)

  • 김기희;이희남;전완호
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.508-511
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    • 2011
  • Dust released from the rotating timber cutting process causes various kinds of diseases as well as safety issues. Although there were lots of efforts to reduce the amount of dust by installing large-sized dust collectors or by using expensive high-quality cutters, they proved to be not so effective. In this study we want to modify and improve the design of the rotary cutter system to prevent dust from being released to the environment as possible by using computational fluid dynamics (CFD) analysis. We have developed CFD models of the conventional cutter and several design modifications. Through the CFD analysis the characteristics of the air flow was predicted, and then the behavior of dust produced during the cutting process was analyzed for different designs. The most efficient design feature to capture dust inside the cutter as much as possible was chosen based on the CFD analysis results. Finally the prototype of the ratary saw machine was constructed and tested to check the dust capturing efficiency, which result is reasonably consistent with the predicted performance through the CFD analysis.

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기성복 디자인의 개발에서 Marking에 따른 차이가 원자재 소요량과 Maker 효율에 미치는 영향에 관한 연구 (A study on Variation of Marking Effecting the Required Property Quantity & Market Efficiency in Development of Ready-Made Clothes)

  • 김준범
    • 한국의류학회지
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    • 제23권1호
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    • pp.120-127
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    • 1999
  • The purpose of the study is to mae experimental whether the required property quantity and marker efficiency has variation of marking based on theoretical background of marking using th function of computer marking system. To investigate that variation of marking effect the required property quantity and marker efficiency as the following is tried to solve giving separation to item width of property cutting line detail which is believed to influence the required property quantity and marker efficiency. How to make experiment as follows separating in order marker of 1082 styles of women's ready-made clothes of with basic design(jacket. pants. skirt, two-piece). Then the data were subjected to analysis of variance and Duncan's multiple range test. The result of this studying as follows 1. In marker of women's jacket and pants the required property quantity shows lower when it is each item than when it is two-pice,. 2. In marker of women's pants marker efficiency shows the highest level when width is 132cm and it shows the lowest level when width is 112cm. 3. In width 152cm of skirt marker it has cutting lines shows lower the required property quantity than it doesn't have. 4. In marker of women's pants it has details shows more high marker efficiency than it doesn't have.

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난삭제(내열합금강)의 가공특성평가 (Evaluation of Machining Characteristics for Difficulty-to-cut Material (Heat-Resistant Alloy))

  • 김석원;이득우;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.135-138
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    • 1995
  • Recently, most of advanced materials used a wide industry field commonly have the characteristics of difficulty-to-cut materials. The cutting of difficulty-ro-cut materials have a variable optimum cutting conditions and methods according to materials. Above all,it is important of understanding to machinability of each materials. Especially, superalloy with Elevated Temperature Strength like as Incone1718 was used in nuclear power equipment and jet engine parts. This research shows a machining characteristics of Heat-Resistant alloy for high efficiency cutting through cutting force,tool wear and cutting temperature in SUS304 and Incone1718.

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