• Title/Summary/Keyword: critical corrosion

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Mesoscale model for cracking of concrete cover induced by reinforcement corrosion

  • Chen, Junyu;Zhang, Weiping;Gu, Xianglin
    • Computers and Concrete
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    • v.22 no.1
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    • pp.53-62
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    • 2018
  • Cracking of concrete cover induced by reinforcement corrosion is a critical issue for life-cycle design and maintenance of reinforced concrete structures. However, the critical degree of corrosion, based on when the concrete surface cracks, is usually hard to predict accurately due to the heterogeneity inherent in concrete. To investigate the influence of concrete heterogeneity, a modified rigid-body-spring model, which could generate concrete sections with randomly distributed coarse aggregates, has been developed to study the corrosion-induced cracking process of the concrete cover and the corresponding critical degree of corrosion. In this model, concrete is assumed to be a three-phase composite composed of coarse aggregate, mortar and an interfacial transition zone (ITZ), and the uniform corrosion of a steel bar is simulated by applying uniform radial displacement. Once the relationship between radial displacement and degree of corrosion is derived, the critical degree of corrosion can be obtained. The mesoscale model demonstrated its validity as it predicted the critical degree of corrosion and cracking patterns in good agreement with analytical solutions and experimental results. The model demonstrates how the random distribution of coarse aggregate results in a variation of critical degrees of corrosion, which follows a normal distribution. A parametric study was conducted, which indicates that both the mean and variation of critical degree of corrosion increased with the increase of concrete cover thickness, coarse aggregates volume fraction and decrease of coarse aggregate size. In addition, as tensile strength of concrete increased, the average critical degree of corrosion increased while its variation almost remained unchanged.

Measurement of Localized Corrosion Resistance in Additively Manufactured Ti-6Al-4V Alloys Using Electrochemical Critical Localized Corrosion Temperature (E-CLCT) versus Electrochemical Critical Localized Corrosion Potential (E-CLCP) (적층가공 (3D 프린팅) Ti-6Al-4V합금의 국부부식 저항성 평가를 위한 임계국부부식온도와 임계국부부식전위 측정방법의 비교)

  • Seo, Dong-Il;Lee, Jae-Bong
    • Corrosion Science and Technology
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    • v.20 no.1
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    • pp.37-43
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    • 2021
  • Additively manufactured (AM) Ti-6Al-4V alloys exhibit a dominant acicular martensite phase (α'), which is characterized by an unstable energy state and highly localized corrosion susceptibility. Electrochemical critical localized corrosion temperature (E-CLCT, ISO 22910: 2020) and electrochemical critical localized corrosion potential (E-CLCP, ISO AWI 4631: 2021) were measured to analyze the localized corrosion resistance of the AM Ti-6Al-4V alloy. Although E-CLCP was measured under mild corrosive conditions such as human body, the validity of evaluating localized corrosion resistance of AM titanium alloys was demonstrated by comparison with E-CLCT. However, the mechanisms of resistance to localized corrosion on the as-received and heat-treated AM Ti-6Al-4V alloys under E-CLCT and E-CLCP differ at various temperatures because of differences in properties under localized corrosion and repassivation. The E-CLCT is mainly measured for initiation of localized corrosion on the AM titanium alloys based on temperature, whereas the E-CLCP yields repassivation potential of re-generated passive films of AM titanium alloys after breaking down.

Influence of Redox Potential Current Density on Polarization Curves with Polypropylene Polymer

  • Park, Chil-Nam;Kim, Myung-Sun
    • Environmental Sciences Bulletin of The Korean Environmental Sciences Society
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    • v.4 no.4
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    • pp.255-261
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    • 2000
  • Experiments were carried out to measure the corrosion potential and current density variations in the polarization curves of polypropylene. In particular, the results were examined to identify those influences affecting the corrosion potential, such as temperature, pH, salt, and oxygen. The Tafel slope for the anodic dissolution was determined based on the polarization effect under various conditions. Furthermore, the optimum conditions for the most rapid transformation were establish based on a variety of conditions, including temperature, pH, corrosion rate, and resistance of corrosion potential. The second anodic current density peak and maximum passive current density were designated as the critical corrosion sensitivity(I(sub)r/I(sub)f). This I(sub)r/I(sub)f value was then used to measure the critical corrosion sensitivity of polypropylene. The potentiodynamic parameters of corrosion were obtained using a Tafel plot.

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An Experimental Study on Corrosion Critical Chloride Contents of Rebar Embedded in Concrete with Admixture (혼화재 혼입 콘크리트에 매립된 철근의 부식 임계염화물 산정에 관한 실험적 연구)

  • Park, Jang-Hyun;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.40-41
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    • 2018
  • The purpose of this study is to compare the amount of critical chloride of rebar embedded in concrete according to the substitution rate of admixture. In order to determine the starting point of corrosion of rebar, electrodes were embedded in concrete, chloride was supplied, and OCP of rebar was observed in real time. The amount of the contaminants in the concrete surrounding the rebar was judged to be the critical corrosion chloride contents of the rebar at the start of the corrosion. As a result of the comparative evaluation, it was confirmed that the critical chloride contents of the rebar decreased with increasing the substitution ratio of the admixture.

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Estimation of Critical Chloride Threshold Value Using Corrosion Monitoring (부식 모니터링을 이용한 콘크리트 내의 임계 염화물량 평가)

  • Bae Su Ho;Lee Kwang Myong;Chung Young Soo;Kim Jee Sang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.801-804
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    • 2004
  • It should be noted that the critical chloride threshold level is not considered to be a unique value for all conditions. This value is dependent on concrete mixture proportions, cement type and constituents, presence of admixtures, environmental factors, steel reinforcement surface conditions, and other factors. In this study, the accelerated corrosion test for reinforcing steel was conducted by electrochemical and sea water-circulated method, respectively and during the test, corrosion monitoring by half cell potential method was carried out to estimate the critical chloride threshold value when corrosion for reinforcing steel in concrete was perceived. For this purpose, lollypop and beam test specimens were made for $31.4\%,\;41.5\%\;and\;49.7\%$ of w/c. respectively and then the accelerated corrosion test for reinforcing steel was executed. It was observed from the test that the time to initiation of corrosion was found to be different with water-cement ratio and the critical chloride threshold value was found to range from 0.91 to $1.27kg/m^3$.

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Determination of Critical Chloride Content of Ordinary Portland Cement Concrete by Linear Polarization Technique (선형분극법을 이용한 보통프틀랜드시멘트 콘크리트의 임계염화물량)

  • Kim, Hong-Sam;Cheong, Hai-Moon;Ahn, Tae-Song
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.524-528
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    • 2007
  • The results of evaluating steel corrosion in concrete containing chloride content of various levels indicated that the more chloride content in concrete leads to the lower potential and higher corrosion current density. However, the open circuit potential of steel varied with time and exposure condition, and the corelation between the open circuit potential and corrosion current density was not obvious. In order to determine the critical threshold content of chloride of steel corrosion in concrete, the concept of average corrosion current density was employed. The range of critical chloride content in portland cement concretes was about $1.56{\sim}1.77%$($Cl^-$, %, wt of cement content) along with water-cement ratio, and higher water-cement ratio resulted in reduction in critical threshold chloride content.

Influence of Corrosion Potential and Current Density on Polarization Curve Variations using Polycarbonate[III]

  • Park, Chil-Nam;Yang, Hyo-Kyung;Kim, Sun-Kyu;Kim, Myung-Sun;Cheong, Kyung-Hoon
    • Environmental Sciences Bulletin of The Korean Environmental Sciences Society
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    • v.4 no.1
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    • pp.43-50
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    • 2000
  • In this study, experiments were carried out to measure the variations in the corrosion potential and current density of polarization curves using polycarbonate. The results were particularly examined to identify the influences affecting the corrosion potential including various conditions such as temperature, pH, catalytic enzyme, and salt. The lines representing the active anodic dissolution were only slightly shifted in the potential direction by temperature, pH, enzyme, and salt. The tafel slope for the anodic dissolution was determined based on the polarization effect with various conditions. The slope of the polarization curves describing the active-to-passive transition region were noticeably shifted in direction. Also, from the variation in the conditions, the optimum conditions were established for the most rapid transformation, including temperature, pH, corrosion rate, and resistance of corrosion potential. The second anodic current density peak and maximum passive current density were designated as the critical corrosion sensitivity(Ir/If). The value of Ir/If was then used in measuring the extent of the critical corrosion sensitivity of the polycarbonate. The potentiodynamic parameters of the corrosion were obtained using a Tafel plot.

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Evaluation of Corrosion Fatigue Life of TMCP Steel Using the DCPD Method (DCPD 법을 이용한 TMCP 강의 부식피로수명 평가)

  • Park, Jin-Hyung;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.220-225
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    • 2003
  • In order to develop a method of corrosion fatigue design and estimate reliability of TMCP steel using as the material of heavy industries and plants, its corrosion susceptibilities and corrosion fatigue life considering corrosion degradation were investigated. From the results, the corrosion characteristic of TMCP steel is very susceptible in 3.5wt.% NaCl solution. Its susceptibility was linearly increased with the solution temperature increase. The potential difference due to the crack growth behavior in $25^{\circ}C$, 3.5wt.% NaCl solution is very susceptible. And it was found that stress amplitude has a linear relationship with the critical potential. Therefore, it is expected that the corrosion fatigue life of TMCP steel can be nondestructively predicted using the DCPD method.

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Influence of oil pipe corrosion defects on the sealing performance of annular BOP

  • Dong, Liangliang;Tang, Yuan;Wang, Liuyang
    • Structural Engineering and Mechanics
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    • v.84 no.3
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    • pp.337-344
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    • 2022
  • Due to corrosion defects on the surface of the oil pipe, the sealing performance of the annular blowout preventer (BOP) decreases, and the leakage of toxic and harmful gases such as H2S and SO2 will threaten the safety of operators on the well. Therefore, this paper establishes the FE model for evaluating the sealing performance of BOP-oil pipe corrosion defects, which is based on the rubber large deformation theory and rubber core sealing mechanism, and designs the experiment of BOP sealing performance to verify the accuracy of the FE model. The sealing performance of BOP sealing oil pipe with corrosion defects is studied. The research results show that the sealing performance of BOP is more sensitive to the axial size of corrosion defects. With the increase of oil pipe outer diameter, the critical size of defects increases continuously. The sensitivity of radial and depth dimensions is low, When for 88.9 mm outer diameter oil pipe, the axial critical size of corrosion defect is 20 mm, the radial critical size is 16 mm and the critical depth is 2 mm. Fit the formula between the outer diameter of oil pipe and the piston increment. According to the formula, the operator can calculate the piston stroke increment required by the BOP to complete the sealing when the oil pipe is corroded.

An Experimental Study to Evaluate the Critical Value of Chloride Ions on Rust (발청 염화물이온 임계값 평가를 위한 실험적 연구)

  • Cho, Gyu-Hwan;Lim, Myung-Hyun;Byun, Jung-Hwan;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.59-60
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    • 2014
  • To prevent the rusting of steel, a variety of finishing materials has been applied. When steel is exposed to an extreme chloride environment, however, the thermal performance and aging of the finishing materials cause the material to lose its rust protective performance. In this study, an accelerated corrosion test was performed on five different finishing materials for steel, to determine the critical values of corrosion. As the result, the critical value of corrosion was found with no coat between 0.58mg/d㎡ and 0.73mg/d㎡, with urethane coat between 7.89mg/d㎡~8.46mg/d㎡, with one-layered red lead coat between 57.95mg/d㎡ and 69.48mg/d㎡, and with staleness201 between 80.73mg/d㎡ and 89.35mg/d㎡.

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