• Title/Summary/Keyword: crane monitoring

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Operating of Monitoring System for the Port Union (항만 통합 모니터링 시스템의 운영)

  • Bae, J.I.;Lee, D.C.;Woo, J.I.;Ahn, D.S.
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2546-2548
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    • 2001
  • The contributing proportion of the increase of port productivity is more increasing concerning not only the port industry, but also all the informations of container crane which is the representative equipment by the rapid increase of the volume of freight of port. The basic of rapid service is the improvement of the productivity, the information of operation as to the productivity of crane for the quick handling within yard and especially the informations of breakdown and to handle breakdown as soon as possible has a great effect on the increase of productivity.

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Development of Smart-phone based Thermal Imaging Diagnostic System for Monitoring Disc Pads of Crane (크레인 디스크 패드 모니터링을 위한 스마트폰 기반의 열영상 진단 시스템 개발)

  • Oh, Yeon-Jae;Park, Kyoung-Wook;Kim, Eung-Kon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.12
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    • pp.1397-1404
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    • 2014
  • Grab cranes are used for multi-purpose when the sand and soil are deposited into harbor wharf or the undersea construction is performed. Among the components of crane grab, the wire drum and disc brake pad are key expendables and have disadvantages that lot of heat is generated and very expensive when replacing them. In this study, the thermal image analysis for the disc brake, which works with wire drum of the crane is suggested. The suggested system performs the pad thermal diagnosis through the thermal image using the characteristics that the disc and pad surface temperatures are distributed abnormally before the brake failure and the disc pad damage. Therefore, the damage by the failure can be prevented by discovering the abnormality of the machine parts before failure and the life cycle of the pad and the cost can be extended and saved by operating the crane performing constant checkup for the overload.

Real-time monitoring of grab dredging operation using ECDIS (ECDIS에 의한 grab 준설작업의 실시간 모니터링에 관한 연구)

  • Jung, Ki-Won;Lee, Dae-Jae;Jeong, Bong-Kyu;Lee, Yoo-Won
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.43 no.2
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    • pp.140-148
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    • 2007
  • This paper describes on the real-time monitoring of dredging information for grab bucket dredger equipped with winch control sensors and differential global positioning system(DGPS) using electronic chart display and information system(ECDIS). The experiment was carried out at Gwangyang Hang and Gangwon-do Oho-ri on board M/V Kunwoong G-16. ECDIS system monitors consecutively the dredging's position, heading and shooting point of grab bucket in real-time through 3 DGPS attached to the top bridge of the dredger and crane frame. Dredging depth was measured by 2 up/down counter fitted with crane winch of the dredger. The depth and area of dredging in each shooting point of grab bucket are displayed in color band. The efficiency of its operation can be ensured by adjusting the tidal data in real-time and displaying the depth of dredging on the ECDIS monitor. The reliance for verification of dredging operation as well as supervision of dredging process was greatly enhanced by providing three-dimensional map with variation of dredging depth in real time. The results will contribute to establishing the system which can monitor and record the whole dredging operations in real-time as well as verify the result of dredging quantitatively.

Development of Seismic Monitoring Analysis System for HANARO (하나로 지진감시 분석시스템 개발)

  • 류정수;김형규;윤두병
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.10a
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    • pp.330-337
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    • 2002
  • The HANARO seismic monitoring system is classified as non-nuclear safety(NNS), seismic category I, and quality class T The seismic monitoring system installed at the instrument room consists of five field sensors and one monitoring cabinet. The field sensors are composed of three triaxial accelerometers which installed at base slab, free field and overhead crane support respectively, a seismic trigger and a seismic switch at base slab. The most parts of analog system except field sensors are not produced any more, the improvement of the system is to be needed. The analog system with magnetic tape recorder is not only out-of-date model but dependent upon foreign technology. So it is difficult to get the spare parts and the cost to buy them is increased. Therefore we have improved the analog seismic monitoring system into a new digital seismic monitoring analysis system(SMAS) except five field sensors. After the installation of the new SMAS, we have carried out the site acceptance test(SAT) to confirm the field functions. The results of SAT satisfy the requirements of the fabrication technical specification. This new SMAS is operating at HANARO instrument room to acquire and analyse the signal of earthquake.

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Monitoring a steel building using GPS sensors

  • Casciati, Fabio;Fuggini, Clemente
    • Smart Structures and Systems
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    • v.7 no.5
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    • pp.349-363
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    • 2011
  • To assess the performance of a structure requires the measurement of global and relative displacements at critical points across the structure. They should be obtained in real time and in all weather condition. A Global Navigation Satellite System (GNSS) could satisfy the last two requirements. The American Global Position System (GPS) provides long term acquisitions with sampling rates sufficient to track the displacement of long period structures. The accuracy is of the order of sub-centimetres. The steel building which hosts the authors' laboratory is the reference case-study within this paper. First a comparison of data collected by GPS sensor units with data recorded by tri-axial accelerometers is carried out when dynamic vibrations are induced in the structure by movements of the internal bridge-crane. The elaborations from the GPS position readings are then compared with the results obtained by a Finite Element (FE) numerical simulation. The purposes are: i) to realize a refinement of the structural parameters which characterize the building and ii) to outline a suitable way for processing GPS data toward structural monitoring.

A Study on Realization of Display System for Monitoring of Heavy Equipment State (중장비 상태 감시를 위한 디스플레이 시스템 구현에 대한 연구)

  • Kim, Kee Hwan
    • The Journal of the Convergence on Culture Technology
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    • v.5 no.3
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    • pp.263-269
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    • 2019
  • In this study, the characteristics and operation of a multi-purpose loader equipped with various sensors such as a sensor capable of measuring the boom length, an angle sensor capable of measuring the tilt of the left and right sides of the boom and the loader, and a load cell capable of measuring the weight during lifting We have implemented a system that displays related data values. The configuration of the system reads the values from the sensors, sends them to the vehicle controller, and transmits the calculated results of the overturn rate and other important information to the display device using the CANOpen protocol. Also, in the calculation of the overturn ratio, the structure of the multi-purpose loader is similar to that of the crane belonging to the heavy equipment, and the crane overturn rate calculation method is used. Through this study, we can observe the condition of the heavy equipment and recognize the emergency situations such as abalone through the display device.

A Development of an Integrated Inventory Managing System for Steel-Plates (강재 통합 관리 시스템 개발)

  • Lee, Seok Hyun;Yu, Ji Hun;Kim, Hyun Chul;Jang, Seok Min;Lim, Rae Soo;Kim, Ho Kyeong;Heo, Joo Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.2
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    • pp.130-137
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    • 2014
  • As one of the largest shipbuilding company in the world, STX Offshore & Shipbuilding currently developed an inventory managing system for steel-plates, which is applied to their steel stock yard. In a traditional way to manage steel yard, almost every work has been done by manually. The manual steel-plate piling process caused some problems such as process delay due to piling errors and the uncertainty of work plan due to lack of information. To solve these problems, we developed an integrated inventory managing system based on real-time crane tracking system which automatically updates steel-plates' piling status. We built the integrated steel-plate database, developed several programs including steel-plate input program, real-time steel-plate monitoring program and steel-yard management program, and constructed hardware system for tracking magnetic cranes. As a result, a supervisor of steel-yard can manage the inventory of steel-plates efficiently and furthermore plan an efficient piling schedule and crane working schedule.

Location Tracking System for Container Trailer Using Ubiquitous Sensor Networks (USN를 이용한 컨테이너 트레일러 위치추적 시스템)

  • Park, Jong-Hyun;Choo, Young-Yeol
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.11 no.3
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    • pp.627-633
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    • 2007
  • This paper describes position tracking system of a container trailer approaching to a gantry crane for loading or unloading a container into or from a ship, respectively. Proposed position tracking system informs the trailer driver of right position to stop the car under a gantry crane. To measure the location of a trailer, we used Cricket Mote modules which adopted RF and ultrasound technology. We present an elaborate method to improve position errors occurring at sensing and calculate three dimensional position by triangulation along with how to reduce location tracking interval for real-time monitoring. The location information was transmitted to a Personal Digital Assistant (PDA) periodically through Bluetooth communication for guidance of the trailer driver. In indoor and outdoor tests, position errors were less than 3 cm and location tracking interval was 0.5 second on average.

Defect Length Measurement using Underwater Camera and A Laser Slit Beam

  • Kim, Young-Hwan;Yoon, Ji-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.746-751
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    • 2003
  • A method of measuring the length of defects on the wall of the spent nuclear fuel pool using the image processing and a laser slit beam is proposed. Since the defect monitoring camera is suspended by a crane and hinged to the crane hook, the camera viewing direction can not be adjusted to the orientation that is exactly perpendicular to the wall. Thus, the image taken by the camera, which is horizontally rotated along the axis of the camera supporting beam, is distorted and thus, the precise length can not be measured. In this paper, by using the LASER slit beam generator, the horizontally rotated angle of the camera is estimated. Once the angle is obtained, the distorted image can be easily reconstructed to the image normal to the wall. The estimation algorithm adopts a 3-dimensional coordinate transformation of the image plane where both the laser slit beam and the original image of the defects exist. The estimation equation is obtained by using the information of the beam projected on the wall and the parameters of this equation are experimentally obtained. With this algorithm, the original image of the defect taken at arbitrary rotated angle can be reconstructed to an image normal to the wall. From the result of a series of experiments, the accuracy of the defect is measured within 0.6 and 1.3 % error bound of real defect size in the air and underwater, respectively under 30 degree of the inclined angle of the laser slit beam generator. Also, the error increases as the inclined angle increases upto 60 degree. Over this angle, the defect length can not be measured since the defect image disappears. The proposed algorithm enables the accurate measurement of the defect length only by using a single camera and a laser slit beam.

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A Study on Crane Wire Rope Flaws Signal Processing Using Discrete Wavelet Transform (Wavelet 변환을 이용한 크레인 와이어 로프 결함 신호처리에 관한 연구)

  • Min, Jeong-Tak;Sohn, Dong-Seop;Lee, Jin-Woo;Lee, Kwon-Soon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2002.11a
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    • pp.155-159
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    • 2002
  • Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, wire rope of crane is important component to container transfer. If it happens wire rope failures in operating, it may lead to safety accident, economic power loss by productivity decline, competitive power decline of container terminal and so on. To solve this problem, we developed wire rope fault detecting system as a portable instrument, and this system is consisted of 3 parts that fault detecting part using hall sensor, permanent magnets and analog unit, and digital signal processing part using data acquisition card, monitoring part using wavelet transform, denoising method. In this paper, a wire rope is scanned by this system after makes several broken parts on the surface of wire rope artificially. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. In practical applications of denoising, it is shown that wavelet pursue it with little information loss and smooth signal display. It is verified that the detecting system by denoising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension of wire ropes exchange period and could competitive power. Also, this system is possible to apply in several fields like that elevator, lift and so on.

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