• Title/Summary/Keyword: crack fatigue fracture

Search Result 647, Processing Time 0.029 seconds

A Basic Study on Fatigue Fracture Model at Elevated Temperatures by the Dimensional Analysis Method (차원해석법에 의한 고온피로 파괴 모델의 기초적 연구)

  • 서창민;김영호;권오헌
    • Journal of Ocean Engineering and Technology
    • /
    • v.6 no.1
    • /
    • pp.105-112
    • /
    • 1992
  • The main purpose of this study is to derive a law of fatigue crack growth rate in the region of elastic or elasto-plastic fracture mechanics at elevated temperatures through the application of dimensional analysis. An equation of elasto-plastic fatigue crack growth rate at elevated temperatures appeared a new Arrhenius type equation containing J-integral range and absolute temperature. The elastic or elasto-plastic crack growth rate equation shows a fairly good agreement with the experimental results for Cr-Mo-V rotor steel and Hastelloy-X alloy in the comparatively wide temperature ranges.

  • PDF

Marco and Microscopic Observations of Fatigue Crack Growth in Friction Stir Welded 7075-T651 Aluminum Alloy Plates (마찰교반용접된 7075-T651 알루미늄 판재의 피로균열전파의 거시적 및 미시적 관찰)

  • Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Power System Engineering
    • /
    • v.18 no.2
    • /
    • pp.62-69
    • /
    • 2014
  • In this paper, in order to investigate the effects of marco and microscopic observations of fatigue crack growth in friction stir welded (FSWed) 7075-T651 aluminum alloy plates, fatigue crack growth tests were performed under constant amplitude loading condition at room temperature with three different pre-cack locations, namely base metal (BM-CL) and two kinds of pre-crack locations in welded joints, weld metal (WM-CL) and heat affected zone (HAZ-CL) specimens. The fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy plates were discussed based on the marco and microscopic fractographic observations. The marcoscopic aspects of surface crack growth path for BM-CL and HAZ-CL specimens indicate relatively straight lines, however, the crack growth paths of WM-CL specimens grow first straight and by followed toward the TMAZ and HAZ. The microscopic aspects of fatigue fracture for BM-CL and HAZ-CL specimens indicate typical fatigue striation, but WM-CL showed intergranular fracture pattern by micro structural changes of FSW process.

A Behavior of Fatigue Crack Growth of Nonmagnetic Steel with Large Grain Size (조대조직을 갖는 비자성강의 피로균열진전거동)

  • Lee, Jong-Hyung;Choi, Seong-Dae;Cheong, Seon-Hwan;Kwon, Hyun-Kyu;Yang, Seong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.3 no.4
    • /
    • pp.88-94
    • /
    • 2004
  • High manganese steel was maintained stability of Non-Magnetics performance. Fatigue tests were carried out under constant stress amplitude, using a non-magnetic high manganese steel. The fatigue crack growth mechanism of the high manganese steel was clarified from results such as observation of crack growth path and fracture surface. The result of getting this study was shown as following: 1) Remarkably ${\Delta}Kth$ of the high manganese steel is big with about 3 times of the general steel product. 2) In the low ${\Delta}K$ value region, da/dN is dependent on Kmax, and in the high ${\Delta}K$ value region, it is dependent on ${\Delta}Keff$. The reason of this behavior is crack closure due to fracture surface roughness and fretting oxide. 3) It seems to ease the stress concentration of crack tip crack growth behavior in the ${\Delta}Kth$ vicinity by the generation of the secondary crack.

  • PDF

A Study on the Fatigue Properties of Boron Steel (AISI 51B20) (보론 첨가강(AISI 51B20재)의 피로특성에 관한 연구)

  • 윤성훈;이종형;이경모
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.802-806
    • /
    • 2001
  • Chrome-molybden steel or chrome steel for machine structural use been shown to excellent hardenability adding boron of a small amount at low carbon steel. In the country boron steel has been used widely high strength volt and wear resistant components of construction equipment. SEM results showed classical fatigue fractures, consistent with surface crack initiation. The speciments were cycled using under load controlled rotary bending fatigue tests. In this study, the fatigue crack initiation as well as the fatigue crack growth behavior and the fracture mechanism were investigated through observations of fracture surface boron steel(AISI 51B20).

  • PDF

A Study on the Fatigue Behavior of Resistance Spot Welded Part of 5182 Aluminum Aloy Sheet (5182 Al합금판의 전기저항 점용접부 피로거동에 관한 연구)

  • 신현일;박용석;강성수
    • Journal of Welding and Joining
    • /
    • v.16 no.2
    • /
    • pp.84-92
    • /
    • 1998
  • On this study, the variations of hardness and microstructure were observed at he spot-welded part of 5182 alminum alloy sheets with thickness of 1.2 mm. The hardness of spot-welded part of aluminum alloy indicated the lowest value at nugget center. Also, the position where fatigue crack exists was investigated by surveying microstructure of the spot-welded sections. Mean load-deformation diagrams were obtained from static tensile test. Fracture was occurred completely within 5 mm after transforming elastic into plastic area. Fatigue test was stopped when the specimens of fatigue test had the final displacement of 0.2mm and measured fatigue bending angle and crack length. This study utilized them, investigated the relations between fatigue bending angle and fatigue crack length and made a estimation of the fatigue fracture life of resistance spot welded part of 5182 aluminum alloy sheet. The relative equation o fatigue crack length and fatigue failure life can be represented by {TEX}$L_{C}${/TEX}=α{TEX}$N_{f}^ {β}${/TEX}.

  • PDF

A Study on Residual Stress for Fatigue Fracture Surface in General Purpose Structural Steel using X-ray Diffraction (X-선 회절을 이용한 피로하중을 받는 일반구조용강의 잔류응력에 관한 연구)

  • 조석수;장득열;주원식
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.7 no.8
    • /
    • pp.248-261
    • /
    • 1999
  • The fatigue life of mechanical components and structures has been influenced by mechanical, material and environmental conditions. It is important to search out the load type and size for accurate cause of fracture at the damaged surface of material. The fractographic method by x-ray diffraction can utilize residual stress $\sigma$_r and half-value breadth B and find out the types and the mechanical conditions of fracture. This study showed the relationship between fracture mechanical parameters $\Delta$K, $K_{max}$ and X-ray residual stress $\sigma$_r for normalized SS41 steel with homogeneous crystal structure and M.E.F. dual phase steel(martensite encapsulated islands of ferrite). The fatigue crack propagation tests were carried out under stress ratios 0.1 and 0.5. The x-ray diffraction technique according to crack propatation direction was applied to fatigue fractured surface. Residual stress $\sigma$_r was independent on stress ratios by arrangement of $\Delta$K. The equation of $\sigma$_r$\Delta$K was established by the experimental data. Therefore, fracture mechanical parameters can be estimated can be estimated by the measurement of X-ray parameters.

  • PDF

Estimation of Tearing Energy for Fatigue Life Prediction of Rubber Material (고무의 피로 수명 예측을 위한 찢김에너지 수식화)

  • Kim, Ho;Kim, Heon-young
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.172-177
    • /
    • 2004
  • Fatigue life prediction is based on fracture mechanics and database which is established from experimental method. Rubber material also uses the same way for fatigue life prediction. But the absence of standardization of rubber material, various way of composition by each rubber company and uncertainty of fracture criterion makes the design of fatigue life by experimental method almost impossible. Tearing energy which has its origin in energy release rate is evaluated as fracture criterion of rubber material and the applicability of fatigue life prediction method are considered. The system of measuring tearing energy using the principal of virtual crack extension method and fatigue life prediction by the minimum number of experiments are proposed.

  • PDF

Fractographic Analysis Method of Fatigue Fracture Surface under Program and Random Loading for Aluminum Alloy (알루미늄 합금의 랜덤하중 하에서 발생한 피로파면 해석 방법)

  • 김상태;최성종;양현태;이희원
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.12
    • /
    • pp.2055-2060
    • /
    • 2003
  • Striation is a typical pattern observed on the fatigue fracture surface and the spacing is known to correspond to a macroscopic fatigue crack growth rate, and many models for the predict in the formation of such striation have been proposed. However, these theories and methods can't be applied under random loading spectrum. In this study, the fatigue tests were carried out on aluminum alloy under random loading spectrum. The fatigue fracture surfaces were observed in the scanning electron microscope (SEM) and great quantities of SEM micrographs were synthesized and saved in computer system. The space and morphology of several large-scale striations, which are expected to from at the relatively greater load range in loading block, were observed. The crack length for each loading blocks was decided in consideration of regularity and repetition of those striations. It is shown that the applicability of fractographic methods on the fatigue fracture surface under random loading spectrum.

A Fracture Mechanics Study on the Fatigue Crack Growth Behaviors in Aluminum Alloy Weldments (알루미늄 합금 용접부의 피로균열성장거동에 관한 파괴력학적 연구)

  • 차용훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.5 no.3
    • /
    • pp.31-39
    • /
    • 1996
  • The objective of this study is to investigate the influence of welding residual stresses on the fatigue crack growth behavior of cracks located transverse to the weld bead. For this purpose, G. T. A (Gas Tungsten Arc) welding was performed on hte Al alloy 1100-O plate and the same initial crack is made on HAZ(Heat Affected Zone), weld metal and base meta respectively. Specimens were used CT(Compact Tension) specimens. Initial welding residual stresses were measured by using strai gage sectioning method. All specimens were tested under constant amplitude load with stress ratio R=0.1, It is possible to predict fatigue crack growth behaviors and the fatigue life, using numerical analysis together with distribution of initial residual stress and the values of C and m obtained from $da/dN-{\Delta}K$

  • PDF

Environmental Fatigue Crack Propagation Behavior of Aged Cast Stainless Steel (열화 주조 스테인리스강의 환경피로균열 진전 거동)

  • Jeong, Ill-Seok;Lee, Yong-Sung;Kim, Sang-Jai;Song, Taek-Ho;Cho, Sun-Young
    • Proceedings of the KSME Conference
    • /
    • 2004.04a
    • /
    • pp.78-83
    • /
    • 2004
  • Environmental fatigue crack propagation of CF8M and CF8A steels used in the domestic PWR were investigated on the simulated PWR condition(Temperature: $316^{\circ}C$, Pressure: 15MPa). The test equipment for environmental fatigue(high temperature-high pressure loop, autoclave, load frame, measurement system) were designed. As-received and 60-year aged specimens were used in the test. To compare with environmental fatigue test, another test was performed in the air condition. The fracture surface of specimens were difficult to verify the fracture modes such as striation, intergranular crack and cleavage and so on. As the ferrite content of CF8M is increased, more particles covered fracture surface were peeled.

  • PDF