• Title/Summary/Keyword: core manufacturing

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Application of Automatic Design Program for Aspheric Lens Design (비구면 설계를 위한 자동설계프로그램 활용)

  • Park, Jea-Duck;Kim, Soo-Yong;Han, Min-Sik;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.3-8
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    • 2007
  • This study is for aspheric lens that is one of a core technology in the optical industry. The feature of a aspheric lens is not to have the spheric aberration. So in optical industry, aspheric lens are essential element to miniaturization, high effectiveness and light weight. In this study we applied a lay back-tracer method using the index of refraction to design aspheric lens. We developed the automatic design program for aspheric lens by user interfacing program VisualLISP in AutoCAD. And we manufactured aspheric lens and measured it.

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A Study on Basic Research Trends of Ultra-Precision Machining Technology in Korea (우리나라 초정밀가공기술의 기초연구동향 분석 연구)

  • Park, Won-Kyoo;Lee, Dae-Myung;Hong, Won-Hwa
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.86-95
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    • 2011
  • Ultra-precision machining technology is the essential core technology in today's micro-electronics and electro-optical industries. The needs for processing systems to manufacture products to nanometer(nm) accuracy and sub-nanometer resolutions are increased recently. By using ion beam, it is possible to fabricate ultra-precision and ultra-fine products with nm accuracy and sub-nm resolution. In this paper, the basic research trends of ultra precision machining technology in domestic are surveyed, and the ways to reach to the world-leading level of basic research capabilities in the field of ultra-precision machining technology in domestic is suggested.

Fault Diagnosis in a Virtual Machine using CORBA (CORBA를 이용한 가상기계에서의 고장진단에 관한 연구)

  • 서정완;강무진;정순철;김성환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.109-114
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    • 1997
  • As CNC machine tool is one of core elements of manufacturing system, it is much important that it remains without troubleshoots. As a virtual machine is a recent alternative using IT for optimal utilization of CNC machine tool, it is a computer model that represents a CNC machine tool. But a virtual machine is still conceptual. So, in this paper, it is proposed that a virtual machine be a realistic model in the fault diagnosis module. For this purpose, the fault diagnosis system of machine tool using CORBA and fault diagnosis expert system has been implemented. Using this system, we have expections to diagnose exactly and prompty without the restriction of time or location, to reduce MTTR(Mean Time To Repair) and finally to increase the availability of manufacturing system.

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Analysis of Heat Treatment Process Conditions for Output Characteristics of Permalloy Core on Current Sensors using DOE (실험계획법을 이용한 퍼멀로이 전류 코어 센서의 출력특성에 관한 열처리 공정조건 분석)

  • Kim, Young Shin;Kim, Yoon Sang;Jeon, Euy Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.16-23
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    • 2020
  • An electric vehicle operates at high currents and requires real-time monitoring of the entire system for ensuring efficiency and safety of the vehicle. Current sensors are applied to drive the motors, inverters, and battery control systems, and are the key components to ensure constant monitoring of the magnitude and waveforms of the operating current. In this study, a heat treatment process condition to influence the performance of Permalloy current sensors was developed; the correlation between the output capacity, low-temperature characteristics, and high-temperature characteristics of the current sensor was studied; and the process was optimized to meet the required output accuracy and temperature characteristics.

Analysis method on Structural Safety Evaluation of Butterfly Valve of Piping for LNG carrier (LNG 선박용 배관에 사용되는 Butterfly Valve의 구조 안정성 평가에 관한 해석 기법)

  • Park, Young-Chul;Park, Han-Seok;Kim, Si-Pom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.76-81
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    • 2008
  • A cryogenic butterfly valve is used to transfer the liquefied natural gas (LNG) which temperature is $-162^{\circ}C$. This valve is core part in the piping system using LNG. This paper performed coupling analysis using FEM to evaluate safety of cryogenic butterfly valve. Flow analysis is calculated numerically the CAE and CFD methods are useful to predict the thermal matter and the inner flow field of the valve. Thermal analysis and structural analysis used ANSYS Workbench.

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Ultra Precision Machining Technology Development of Subminiature Optics of Proximity and Wide Field of View (초정밀 가공기를 이용한 근접초소형 광시야각 광학계 기술 개발)

  • Kim, M.S.;Yang, S.C.;Kim, H.S.;Kim, G.H.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.96-101
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    • 2008
  • Due to improve form accuracy and surface roughness of a aspheric lens core that is made of Ni, the study is carried out on localization about a Subminiature Optics of Proximity and Wide Field of View. The required form accuracy P-V $0.2{\mu}m$ and surface roughness is Ra 10 nm. The design of experiment(DOE) is adopted to find a optimal cutting conditions which are spindle speed, depth of cut, feedrate. Finally, the effects of this study are replacing importation and strengthening competitiveness through the localization of the Subminiature Optics of Proximity and Wide Field of View.

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A Study of Development for EMAT sensor of an Lorentz force type (Lorentz force 형태의 EMAT센서 개발에 관한 연구)

  • 정영재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.9-14
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    • 1998
  • One of the areas in the continuous casting process that up to this point, has not been definitively instrumented is a method of reliably locating the part of a continuously cast strand that remains liquid for a period after the outer portion has solidified. To solve the problem. Electromagnetic Trandsducers(EMAT) which operate across an air gap without the need for a coupling medium has been developed. The system was designed to employ a through transmission technique which enhanced the signal-to-noise ratio. The Al 75$\times$75mm and 75$\times$100mm simulators with 2, 4, 8, 16, 32 mm hole respectively has been produced in order to verify the developed EMAT system and to measure to liquid core in continuous casting strand. The system developed can be employed for the optimization of torch cutting speed and for the final cut length of the bloom as well as calculation of average bloom temperature.

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Ultra-precision High Numerical Aperture Plastic Objective Lens for Blu-ray Disc Pick-up (블루레이 디스크 픽업용 초정밀 고개구율 플라스틱 대물렌즈)

  • Kim, Boo-Tae;Hyun, Dong-Hoon;Yoo, Kyung-Sun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.811-816
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    • 2011
  • We develop a plastic object lens for blu-ray disc playing pick-up module as morethan 0.85 numerical aperture in this research. We design plastic object lens for blu-ray disc playing pick-up module's each factor's in balanced and made our designed lens by injection molding. Furthermore, by correction designing in mold-core, we optimization our lens efficiency as world grade; wave front aberration $0.028{\lambda}$. RMS, light axis differential 0.3967arcmin. We can manufacture localized blu-ray disc's pick-up lens's component and by this fact we obtain international competitiveness. The result of this research will be very helpful to develop a single objective lens for 3 different wavelength of laser diodes in playing and recording pick-up module.

A Study on the Industrial SWOT Analysis and Benefits for the Successful RFID Implementation (성공적인 RFID 구현을 위한 산업별 SWOT 분석과 성과에 관한 연구)

  • Chang, Yun-Hee
    • The Journal of Information Systems
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    • v.16 no.2
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    • pp.93-122
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    • 2007
  • RFID has fundamental influences on today's business management. This research seeks to formulate the opportunities and challenges, the strengths and weaknesses and the perceived benefits of RFID implementation in three industries: manufacturing, medical-service, and distribution. Ten companies of successful RFID deployment in Korea are presented. Field interview and panel discussion were used to explore the research purpose. The core challenges include RFID readability issues, lack of best practices, increasing prime cost, visible ROI, implementation cost, and employee's resistance. The strengths include IT infrastructure, system integration competency, RFID business model creation ability, executive's support. There is little weakness in Korea companies, there are many perceived benefits in three industries. The most distinctive finding is that the visible ROI was found out in the manufacturing industry, not in the distribution industry. The opportunities and challenges, the strengths and weaknesses and the perceived benefits are some different in three industries, which provide valuable guidance for Korean companies in seeking the RFID opportunities. This case study represents a pioneer research of RFID adoption in Korea.

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A study on structure analysis and material improvement lightweight of special-purpose vehicles axle (특수차량용 엑슬의 경량화를 위한 구조해석과 소재 개선에 관한 연구)

  • Lee, Jung-hwa;Kwon, Hui-june;Kang, Jung-ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.136-142
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    • 2009
  • The vehicle's light-weight technology is divided into optimization of structure geometric and material. Structure geometric optimization and improvement of materials has examined to be power-train and maintenance on the severe condition. The core technology of Special vehicle's light-weight is constitute by Drop box, Axle and Final reduction gear. Technology and product of the parts is high to overseas and import dependency. We will want to examine the possibility of light-weight for the Axle Case and Drop box-connections. In this research, conventional design of excess weight will inhibit the mobility and fuel efficiency. Through the improvement of Axle material, we saw the possibility reducing weight. If you use the results of these studies, it will be available to domestic production technology and reducing weight of RV car, Dump truck, Track crain, etc.

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