• Title/Summary/Keyword: converter design

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Design and Experiment of Three-phase Interleaved DC-DC Converter for 5kW Lead-Acid Battery Charger (5kW 배터리 충전기용 양방향 3상 인터리브드 DC-DC 컨버터 설계 및 실험)

  • Lee, Wu-Jong;Eom, Ju-Kyoung;Han, Byung-Moon;Cha, Han-Ju
    • The Transactions of the Korean Institute of Power Electronics
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    • v.16 no.3
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    • pp.227-233
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    • 2011
  • This paper proposes a design and experiment of three phase interleaved dc-dc converter for 5kW battery charger. The charger consists of a three-phase interleaved dc-dc converter, which interfaces batteries and DC link, and a grid connected inverter. Lead-acid battery is modeled in a simple R-C model by matlab. Parameters of the battery are estimated based on step current discharging test. The battery is connected to three-phase interleaved DC-DC converter in order to reduce the ripple current to the battery and so, increase the lifetime of battery. Controller for charging and discharging mode is designed and tested in a 5kW charger prototype.

Design of the Two-Stage DC-DC Converter for 1kW Fuel Cell Power Generation System (1kW급 연료전지 발전용 2단 구성 방식의 DC-DC 컨버터 설계)

  • Yoo, Ho-Won;Jung, Yong-Min;Lim, Seung-Beom;Lee, Jun-Young;Hong, Soon-Chan
    • Proceedings of the KIPE Conference
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    • 2008.10a
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    • pp.206-208
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    • 2008
  • In this paper, the two-stage DC-DC converter is proposed to make the control simple and to boost the low input voltage in the fuel cell generating system. The low efficiency of the conventional power converter is caused by a characteristic of the low-voltage and high-current in the fuel cell generating system. High-frequency transformer is needed to block the noise and to guarantee the safety of cell and load as a magnetically insulation. The proposed two-stage DC-DC converter for a fuel cell generation is more efficient than the traditional one-stage converter and easy to control. The design of a high-frequency transformer is also simple. Finally, the utility of the proposed converter is proved by the simulations and experiments.

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Three-Port Converters with a Flexible Power Flow for Integrating PV and Energy Storage into a DC Bus

  • Cheng, Tian;Lu, Dylan Dah-Chuan
    • Journal of Power Electronics
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    • v.17 no.6
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    • pp.1433-1444
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    • 2017
  • A family of non-isolated DC-DC three-port converters (TPCs) that allows for a more flexible power flow among a renewable energy source, an energy storage device and a current-reversible DC bus is introduced. Most of the reported non-isolated topologies in this area consider only a power consuming load. However, for applications such as hybrid-electric vehicle braking systems and DC microgrids, the load power generating capability should also be considered. The proposed three-port family consists of one unidirectional port and two bi-directional ports. Hence, they are well-suited for photovoltaic (PV)-battery-DC bus systems from the power flow viewpoint. Three-port converters are derived by combining different commonly known power converters in an integrated manner while considering the voltage polarity, voltage levels among the ports and the overall voltage conversion ratio. The derived converter topologies are able to allow for seven different modes of operation among the sources and load. A three-port converter which integrates a boost converter with a buck converter is used as a design example. Extensions of these topologies by combining the soft-switching technique with the proposed design example are also presented. Experiment results are given to verify the proposed three-port converter family and its analysis.

Design and Efficiency Analysis 48V-12V Converter using Gate Driver Integrated GaN Module (게이트 드라이버가 집적된 GaN 모듈을 이용한 48V-12V 컨버터의 설계 및 효율 분석)

  • Kim, Jongwan;Choe, Jung-Muk;Alabdrabalnabi, Yousef;Lai, Jih-Sheng Jason
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.3
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    • pp.201-206
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    • 2019
  • This study presents the design and experimental result of a GaN-based DC-DC converter with an integrated gate driver. The GaN device is attractive to power electronic applications due to its superior device performance. However, the switching loss of a GaN-based power converter is susceptible to the common source inductance, and converter efficiency is severely degraded with a large loop inductance. The objective of this study is to achieve high-efficiency power conversion and the highest power density using a multiphase integrated half-bridge GaN solution with minimized loop inductance. Before designing the converter, several GaN and Si devices were compared and loss analysis was conducted. Moreover, the impact of common source inductance from layout parasitic inductance was carefully investigated. Experimental test was conducted in buck mode operation at 48 -12 V, and results showed a peak efficiency of 97.8%.

A Study on the Correction Factor of Flow Angel by using the One Dimentional Performance Model of Torque Converter (토크 컨버터의 1차원 성능 모델을 이용한 유동 각도 보정 계수에 관한 연구)

  • Im, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.506-517
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    • 2000
  • One dimensional performance model has been used for the design of torque converter. The model is based on the concept of constant mean flow path and constant flow angle. These constant-assumed para meters make the design procedure to be simple. In practice, some parameters are usually replaced with geometric raw data and, the constant experiential correction factors have been used to minimize the design error. These factors have no definite physical meaning and so they cannot be applied confidently to the other design condition. In this study, the detail dynamic model of torque converter is presented to establish the theoretical background of correction factors. To verify the validity of theoretical model, steady state performance test was carried out on the several input speed. The oil temperature effect on the performance is analysed and adjusted. The constant equivalent flow angles are determined at a part of performance region by comparing the theoretical model and the test data. The sensitivity of correction factors to the input speeds are studied and the change of torus flow is presented.

Resonant Tank Design Considerations and Implementation of a LLC Resonant Converter with a Wide Battery Voltage Range

  • Sun, Wenjin;Wu, Hongfei;Hu, Haibing;Xing, Yan
    • Journal of Power Electronics
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    • v.15 no.6
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    • pp.1446-1455
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    • 2015
  • This paper illustrates resonant tank design considerations and the implementation of a LLC resonant converter with a wide battery voltage range based on the fundamental harmonic approximation (FHA) analysis. Unlike the conventional design at zero load, the parameter K (the ratio of the transformer magnetizing inductor Lm to the resonant inductor Lr) of the LLC converter in this paper is designed with two charging points, (Vo_min, Io_max1) and (Vo_max, Io_max2), according to the battery charging strategy. A 2.9kW prototype with an output voltage range of 36V to 72V dc is built to verify the design. It achieves a peak efficiency of 96%.

Design of a Simmer Circuit for Xenon Flash Lamp Driver Based on a LCC Converter (LCC 컨버터 기반의 제논 플래시 램프 구동장치를 위한 시머회로 설계)

  • Song, Seung-Ho;Cho, Chan-Gi;Park, Su-Mi;Park, Hyun-Il;Bae, Jung-Su;Jang, Sung-Roc;Ryoo, Hong-Je
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.231-232
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    • 2017
  • This paper describes the design and implementation of a 2.5kW (500V, 5A) simmer circuit that maintains the ionization of xenon gas inside the lamp. The design is based on a LCC resonant converter in continuous conduction mode (CCM) with above resonant frequency to take advantage of high power density from using parasitic elements such as the leakage inductance in a power transformer. In addition, since the converter has current source output characteristics, it is suitable for maintaining ionization of the lamp having the negative resistance load characteristic. To verify this converter design, PSpice modeling was performed. Finally, the developed simmer circuit is verified by a resistive load of rated performance and the Ionization maintenance operation of the xenon flash lamp.

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Development of Planar Transformer and SiC Based 3 kW High Power Density DC-DC Converter for Electric Vehicles (플라나변압기와 SiC 기반의 전기자동차용 3kW 고전력밀도 DC-DC 컨버터 개발)

  • Kim, Sangjin;Suk, Chaeyoung;Hakim, Ramadhan Muhammad;Choi, Sewan;Ryu, Byoungwoo;Park, Sanghun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.2
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    • pp.112-119
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    • 2021
  • This study proposes a design method of high-power-density and high-efficiency low-voltage DC-DC converters using SiC MOSFET and the optimized planar transformer design procedure based on the figure-of-merit. The secondary rectifying circuit of the phase-shifted full-bridge converter is compared to achieve high power density and high efficiency, and the phase-shifted full bridge converter with a current-doubler rectifier is selected. The planar transformer is designed by the proposed optimized design procedure and verified by FEA simulation. To validate the proposed design method, experimental results from a 3 kW prototype are provided. The prototype achieved 95.28% maximum efficiency and a power density of 2.98 kW/L.

A method for inductor design to improve efficiency in PFC boost converter

  • Liang, Dong;Kang, Woong-Jae;Shin, Hwi-Beom
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.1-2
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    • 2017
  • In this paper a method is proposed to optimize the inductor design of PFC boost converter with maximum efficiency at rated load. The variables of switching frequency, the number of turns, core size and permeability are selected to improve the efficiency. The experimental result shows the proposed inductor design method can lead a higher efficiency when compared with the typical inductor design method.

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Design of an Integrated Inductor with Magnetic Core for Micro-Converter DC-DC Application

  • Dhahri, Yassin;Ghedira, Sami;Besbes, Kamel
    • Transactions on Electrical and Electronic Materials
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    • v.17 no.6
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    • pp.369-374
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    • 2016
  • This paper presents a design procedure of an integrated inductor with a magnetic core for power converters. This procedure considerably reduces design time and effort. The proposed design procedure is verified by the development of an inductor model dedicated to the monolithic integration of DC-DC converters for portable applications. The numerical simulation based on the FEM (finite elements method) shows that 3D modeling of the integrated inductor allows better estimation of the electrical parameters of the desired inductor. The optimization of the electrical parameter values is based on the numerical analysis of the influence of the geometric parameters on the electrical characteristics of the inductor. Using the VHDL-AMS language, implementation of the integrated inductor in a micro Buck converter demonstrate that simulation results present a very promising approach for the monolithic integration of DC-DC converters.