• 제목/요약/키워드: continuous production

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TPS를 이용한 자동차 Press 부품 가공 W사 사례연구 (A Case Study W Company on the productivity innovation by changing U-Line into the TPS)

  • 한명수;이상복
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 2010년도 춘계학술대회
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    • pp.67-73
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    • 2010
  • This study began the study by instructing enterprises to change Batch Production into U-Line. This study suggested TPS U-Line building model process and applied it to some of their product line. By connecting concerned process elements into continuous operations. Outside orders were also switched to inside operations and executed in continuous operations, thereby about 100Km of transit distance became zero Km, Production lead Time was incredibly reduced. After all, 90% of Production Lead Time, 50% of handling fault, 3/4 of workers decreased and Productivity per Person enhanced which involves improving Batch Production into Continuous Production and applies it to the real world, so that small and medium enterprises can consult this study if the company is willing to make an improvement to their product line.

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Aureobasidium pullulans ATCC 9348의 Pullulan 생산과 균체 형태의 변화 (Pullulan Production and Morphological Change of Aureobasidium pullulans ATCC 9348)

  • 권오성;남희섭;이형재;신용철
    • 한국미생물·생명공학회지
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    • 제22권6호
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    • pp.565-570
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    • 1994
  • The pullulan production and morphological change of Aureobasidium pullulans ATCC 9348 were investigated both in batch fermentation and in continuous fermentation. The best carbon source for pullulan production was sucrose among seven different carbon sources. The pullulan production of A. pullulans was increased with increasing the carbon to nitrogen ratio of the medium using sucrose as a carbon source. In batch fermentation, production of pullullan occurred following exhaustion of the nitrogen source from the medium. The continuous fermentation showed that the pullulan production was closely parallelled with cell growth and was most effective at a dilution rate of 0.06~0.07 hr$^{-1}$-. The ratio of yeast-like cells(blastospores) of A. pullulans increased with the increase of growth rate, and reached 100% over the growth rate of 0.07 hr$^{-1}$. The growth rate, within a certain range, affected not only on the cell morphology, but on the specific pullulan productivity of A. pullulans.

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Continuous Production of Lactosucrose by Immobilized Sterigmatomyces elviae Mutant

  • Lee, Jong-Ho;Lim, Jung-Soo;Park, Chul-Hwan;Kang, Seong-Woo;Shin, Hyun-Yong;Park, Seung-Won;Kim, Seung-Wook
    • Journal of Microbiology and Biotechnology
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    • 제17권9호
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    • pp.1533-1537
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    • 2007
  • In this study, in order to develop a continuous production process of lactosucrose in a packed-bed reactor, Sterigmatomyces elviae ATCC 18894 was selected and mutated. The mutant strain of S. elviae showed 54.3% higher lactosucrose production than the wild type. Reaction conditions such as temperature, pH, substrate concentration and flow rate were also optimized. Under optimized reaction conditions ($50^{\circ}C$, pH 6.0, 25% sucrose and 25% lactose as substrate, flow rate 1.2 ml/min), the maximum concentration of lactosucrose (192 g/l) was obtained. In a packed-bed reactor, continuous production of lactosucrose was performed using S. elviae mutant immobilized in calcium alginate, and about 180 g/l of lactosucrose production was achieved for 48 days.

QSS(Quick Six Sigma)를 통한 중소기업 생산공정의 지속적 개선에 관한 연구 (A Study for the Continuous Improvement of the Manufacturing Process on Small-Medium Company through QSS(Quick Six Sigma))

  • 윤일지
    • 대한안전경영과학회지
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    • 제24권3호
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    • pp.93-103
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    • 2022
  • This study investigated the method of continuous improvement of small-medium company production processes through POSCO's QSS(Quick Six Sigma) activities. QSS is a field operation technique that encompasses the advantages of Six Sigma, TPS(Toyota Production System), TQM (Total Quality Management), and IE(Industrial Engineering). Through this, POSCO not only encourages activities centered on related small and medium-sized partners, etc., but is also expected to contribute to the continuous improvement of the company's own production process through QSS activities. In this study, rather than unconditionally carrying out activities according to the needs of large companies, the research is to help the continuous improvement of the actual production process of small and medium-sized enterprises by effectively applying and spreading QSS activities in consideration of the characteristics and environment of the company. For this purpose, empirical research is conducted on the process improvement activities and QSS activities of company Y, which has less than 100 assembly and production quality and inspection processes among SMEs. The changes in the production process improvement of SMEs through the application of the final QSS were investigated through empirical studies.

Rhodopseudomonas sphaeroides와 Clostridium butyricum의 혼합배양을 통한 수소생성의 연속발효계 (Hydrogen Evolution through Mixed Continuous Culture of Rhodopseudomonas sphaeroides and Clostridium butyricum)

  • 고영현;배무
    • 한국미생물·생명공학회지
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    • 제27권1호
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    • pp.46-53
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    • 1999
  • The purpose of this study was to optimize the conditions of continuous mixed culture of C.butyricum and R. spaeroides K-7, which were able to produce hydrogen using biomass-dreived substrate. To investigate the possibility of continuous culture, semi-continuous culture was carried out for 20 days. In semi-continuous culture using the reactor system, the replacement rate of fresh medium was 30% of total medium volume for the highest hydrogen evolution. In continuous culture, the optimum dilution rate was determined to be 0.05$h^{-1}$. The continuous culture produced 3.1 times as compared with the hydrogen on batch culture. On the other hand, the continuous mixed culture produced 1.3~2.1 times as much as hydrogen of the continuous monoculture of C. butyricum. When 10g of glucose in the media (1l) was supplied as a carbon source on continuous culture, mixed culture of C. butyricum and R. sphaeroides K-7 increased hydrogen evolution rate. Because considerable amount of glutamate was contained in waste water of glutamate fermentation, utilization of glutamate was examined in mixed culture. As a result of examination, production of hydorgen was slightly inhibited by high concentration of glutamate, more than 20mM, on continuous monoculture of R. sphaeroides K-7. On the other hand, both on continuous monoculture of C. butyricum and on mixed culture of C. butyricum and R. sphaeroides K-7, production of hydrogen was not inhibited by high concentration of glutamate such as 100mM. Hence this suggests that high concentration of waste water can be used as good substrate for hydrogen production on monoculture of C. butyricum and mixed culture of C. butyricum and R. sphaeroides K-7.

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글리세롤 기반의 바이오에탄올 생산을 위한 연속생산반응기의 성능 비교 (Performance Comparison of Continuous Reactors for Bioethanol Production Based on Glycerol)

  • 이상준;송윤석;김성봉;강성우;한성옥;박철환;김승욱
    • KSBB Journal
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    • 제26권4호
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    • pp.328-332
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    • 2011
  • Ethanol production using glycerol as a carbon source was performed by Enterobacter aerogenes immobilized on calcium alginate beads. To improve the ethanol production, the optimal conditions such as loading amount of immobilized cells and glycerol concentration were investigated. The optimal loading amount of immobilized cells and glycerol concentration were 10 mL of calcium alginate bead and 10 g/L, respectively. Consequently, glycerol consumption rate, ethanol concentration and yield were 0.32 g/$L{\cdot}h$, 3.38 g/L and 0.43 g/g on the batch production, respectively. Continuous production of ethanol was successfully achieved using two types of immobilized cell reactors (continuous stirred tank reactor and packed bed reactor) from 10 g/L of glycerol. In the continuous stirred tank reactor, glycerol consumption, ethanol concentration, specific productivity and yield were 9.8 g, 4.67 g/L, 1.17 g/$L{\cdot}h$, 0.48 g/g, respectively. The concentration of produced ethanol was 38-44% higher comparison to batch fermentation, and continuous stirred tank reactor showed better performance than packed bed reactor.

샌드위치식 고분자담체를 이용한 알코올 연속생산연구 (Study of Continuous Production of Alcohol using Biologically Sandwich-styled Immobilization Carrier)

  • 박영규;김희정
    • KSBB Journal
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    • 제23권3호
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    • pp.213-218
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    • 2008
  • 일반적으로 약주 생산 공정에서 고정화 담체를 이용하는 연속식 반응기에서는 회분식 반응기와 비교하여 생성되는 알코을 생성량 못지않게 연속식 반응기에서 연속적으로 생성되고 있음을 알 수 있었다. 고정화 담체를 이용한 연속식 반응기는 약주의 품질에 긍정적인 효과를 보이는 것으로 나타났으며 담금 공정에서의 처리효과를 분석한 결과는 다음과 같다. 1) 회분식 배양에서 에탄올의 생성량은 1차 담금 1일 째부터 12%이상 증가하는 것으로 나타났으며 연속배양은 2차 담금에 효모를 주입하지 않아도 회분식 배양에서와 같은 알코올 도수를 가지면서 지속적으로 얻어졌다. 또한 pH는 4.4에서 3.8로 감소하는 패턴을 나타냈으며 산소농도는 1 ppm정도 차이가 나타났으나 이는 연속적으로 기질이 반응기로 주입되기 때문에 증가된 것이다. 2) 폴리플로필렌에 폴리스티렌을 샌드위치식으로 접합한 고정화 미생물담체는 연속배양에서 효모 주입 없이도 회분식 배양과 비교해보았을 경우에 당화과정과 알코올 생성과정 등이 서로 상반되는 패턴을 갖으면서 생물학적인 반응이 정상적으로 진행됨을 증명하였다. 3) 연속배양의 실험결론을 토대로 1차 담금에서 당의 생성기질을 이용하였을 경우, 10톤/일 생산하는 약주생산 공장은 1년간 효모 투입비용을 환산해 본 결과 1억원 이상의 투입비용이 감소하는 것으로 나타났다.

Growth, carcass traits, immunity and oxidative status of broilers exposed to continuous or intermittent lighting programs

  • Ghanima, Mahmoud M. Abo;El-Hack, Mohamed E. Abd;Abougabal, Mohammed Sh.;Taha, Ayman E.;Tufarelli, Vincenzo;Laudadio, Vito;Naiel, Mohammed A.E.
    • Animal Bioscience
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    • 제34권7호
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    • pp.1243-1252
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    • 2021
  • Objective: An experiment was conducted to investigate the continuous and intermittent lighting program effects on terms of the productive performance, carcass traits, blood biochemical parameters, innate immune and oxidative status in broiler chicks. Methods: A total of 600 Cobb-500 one day old chicks were randomly allocated into six equal groups (100 chicks per treated group with five replicates of 20 chicks each) based on lighting program; 22 continuous lighting (22 C), 11 h lighting+1 darkness twice daily (11 L/1 D), 20 h continuous lighting (20 C), 5 h lighting+1 darkness four times daily (5 L/1 D), 18 h continuous lighting (18 C) and the final group subjected for 3 h lighting+1 h darkness six times daily (3 L/1 D). The experimental period lasted 42 days. Results: Compared with those under the intermittent light program, broiler chicks exposed to continuous lighting for 22 h had significant improvement in live body weight and carcass (dressing and breast percentage) measured traits. Though reducing lighting hours significantly reduced feed intake and feed conversion ratio values. Different lighting programs revealed no significant effect on all blood biochemical parameters. Oxidative stress and innate immunity parameters significantly enhance by reducing lighting hours (3L/1D). Conclusion: The findings suggest that reducing lighting hours up to 3L/1D would be more useful in enhancing feed efficiency, innate immunity, and oxidative status compared with continuous lighting programs on broilers.

생산공정의 형태가 AOQ에 미치는 영향 (The Effect on AOQ in CSP-1 by a Type of Production Process)

  • 주용준;강경식;김창은
    • 품질경영학회지
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    • 제20권2호
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    • pp.55-66
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    • 1992
  • The sampling plan CSP-1 for continuous production was first proposed by Dodge in 1943. Continuous production refers to products which are flowing past the inspection station such as products moving on a conveyor belt. One important measure of the effectiveness of a CSP is the average outgoing quality(AOQ). A concept for a short run of production length time, denoted by AOQ(t), is provided. The assumption of a s-independence in CSP-1 is unrealistic. It is possible to relax the assumption of a s-independence. The need for Markov model in a continuous production process can be discussed in this paper. The Markov and renewal theory are used to describe the property of AOQ in CSP-1.

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Development of continuous process for the production of Exo-biopolymer with Cordyceps militaris

  • Kim, Kyoung-Ju;Lee, Jung-Heon
    • 한국생물공학회:학술대회논문집
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    • 한국생물공학회 2003년도 생물공학의 동향(XIII)
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    • pp.243-245
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    • 2003
  • The continuous fermentation process for exe-biopolymer production with Cordyceps militaris has been developed in this research. With the change of dilution rate, biopolymer production has been changed and the maximal biopolymer production has been achieved when the dilution rate was 0.0225/hr. The maximum mycelium concentration and biopolymer concentration were 8 g/L and 4.2 g/L, respectively.

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