• 제목/요약/키워드: contact stress analysis

검색결과 810건 처리시간 0.029초

LPG 충전기에서 다수 볼-실린더의 구름마찰운동에 따라 달라지는 접촉거동특성에 관한 유한요소해석 (Finite Element Analysis of Contact Behavior Characteristics in LPG Filling Unit Depending on Multi-ball/Cylinder Rolling Friction Motions)

  • 김청균
    • 한국가스학회지
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    • 제10권2호
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    • pp.27-32
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    • 2006
  • 본 논문은 다수의 볼과 접촉하는 두개의 실린더 사이에서 발생하는 접촉응력과 마찰력을 유한요소법으로 해석하였다. LPG 충전기는 구름마찰 운동을 위해 다수의 볼이 평행한 두개의 실린더와 경사진 두개의 실린더 레이스에서 구름마찰 운동을 한다. FEM 해석결과에 의하면, SiC 볼과 SUS 304 볼은 주어진 수직하중, 즉 압축력에 대하여 높은 접촉응력과 마찰력 손실을 보여주고 있다. 반면에 PEEK 볼을 두개의 실린더에 대하여 구름마찰 운동을 유지하면, 대단히 낮은 접촉응력과 마찰력 손실을 나타내는 것으로 보아 폴리머 소재의 사용은 저마찰 접촉특성을 잘 구현하고 있다할 수 있다. 여기에 두개의 실린더가 평행하게 구름마찰 접촉운동을 하느냐, 또는 경사진 상태에서 구름마찰 운동을 하느냐에 따라 접촉거동 특성이 크게 달라지므로 특히 두개 실린더 사이의 상대적 경사도는 극도로 억제되어야 우수한 설계가 된다.

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압입축에 발생하는 프레팅 마모가 피로균열 발생 위치에 미치는 영향 (The Effect of Fretting Wear on Fatigue Crack Initiation Site of Press-fitted Shaft)

  • 이동형;권석진;최재붕;김영진
    • 한국철도학회논문집
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    • 제10권5호
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    • pp.546-553
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    • 2007
  • 본 연구는 압입축에 프레팅이 발생할 경우 프레팅 마모에 의한 접촉형상의 변화가 접촉응력의 분포, 균열발생 위치에 미치는 영향을 분석하고자 하였다. 압입축의 프레팅 피로실험시 측정한 접촉면의 프로파일을 이용하여 유한요소 해석을 수행하고 피로 사이클별 마모형상 변화에 따른 접촉면의 응력 변화를 분석하였다. 접촉면의 응력 해석결과를 이용하여 프레팅 피로손상 파라미터와 다축 피로이론를 적용하여 마모에 따른 균열발생위치의 변화를 해석하고 실험과 비교, 분석하였다. 프레팅 마모에 의해 접촉 끝단의 응력집중은 초기에 급격하게 감소하며, 마모가 진행될수록 응력집중의 위치는 접촉끝단에서 안쪽으로 이동한다. 따라서 프레팅 마모에 의한 접촉응력의 변화가 균열발생 위치의 변차와 다중균열발생의 주요원인임을 명확히 하였다.

Finite element generalized tooth contact analysis of double circular arc helical gears

  • Qu, Wentao;Peng, Xiongqi;Zhao, Ning;Guo, Hui
    • Structural Engineering and Mechanics
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    • 제43권4호
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    • pp.439-448
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    • 2012
  • This paper investigates the load sharing of double circular arc helical gears considering the influence of assembly errors. Based on a load sharing formulae, a three-dimensional finite element tooth contact analysis (TCA) is implemented with commercial software package ANSYS. The finite element grid for the double circular arc gear contact model is automatically generated by using the APDL (ANSYS Parameter Design Language) embedded in ANSYS. The realistic rotation of gears is achieved by using a coupling degree-of-freedom method. Numerical simulations are carried out to exemplify the proposed approach. The distribution of contact stress and bending stress under specific loading conditions are computed and compared with those obtained from Hertz contact theory and empirical formulae to demonstrate the efficiency of the proposed load sharing calculation formulae and TCA approach.

풍력발전기용 볼 베어링의 단순화 볼 모델을 이용한 해석기법 연구 (A Study on a Finite Element Analysis Method Using Simplified Ball Models of Wind Turbine Ball Bearings)

  • 김승우;송정우;홍준표;강종훈
    • 풍력에너지저널
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    • 제14권4호
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    • pp.21-28
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    • 2023
  • This study focuses on the analysis of slewing ball bearings in wind turbines. Slewing bearings have an outer diameter of several meters, and hundreds of balls are in contact with the raceway. Due to the large number of balls and raceway contact conditions, it is difficult to accurately analyze contact stresses using general analysis techniques. To analyze the contact stress of a slewing ball bearing, the sub-modeling method is applied, which is a technique that first analyzes the displacement of the entire model and then analyzes the local stress at the point of maximum displacement. In order to reduce the displacement analysis time of the entire ball bearing, the technique of replacing the ball with a nonlinear spring is adopted. The analytical agreement of the simplified model was evaluated by comparing it with a solid mesh model of the ball for three models with different spring attachment methods. It was found that for the condition where a large turnover moment is applied to the bearing, increasing the number of spring elements gives the closest results to modeling the ball with a solid mesh.

단 측벽 구속하에서 압축 및 고압을 받는 고무 오링의 해석 (Analysis of an Elastomeric O-ring Seal Compressed and Highly Pressurized Under One-sided Laterally Constrained)

  • 박성한;김재훈
    • 한국안전학회지
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    • 제22권5호
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    • pp.13-20
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    • 2007
  • Elastomeric O-ring seals are widely used in static and dynamic applications. A compressed and highly pressurized O-ring seal inserted under laterally one-sided constrained condition has been analyzed experimentally and numerically. The deformed shape and extrusion length of the O-ring under high pressure has been measured by the computed tomography. Through the comparison of experimental and FE results, the numerical analysis technique has been verified. Using verified FE method, the contact stress profiles at sealing surfaces have been investigated and their relevance to the 0-ring performance evaluated based on stress-related and displacement-related parameters. It has been found that the contact stress profiles and deformation behaviors of the seal are affected by friction coefficient, gap clearance, and pressure considerably.

강체성 PTH에 삽입되는 CPF 핀의 접촉응력에 대한 유한요소해석 (Finite Element Analysis for the Contact Stress of CPF Pin Inserted into the Rigid PTH)

  • 김병탁
    • 동력기계공학회지
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    • 제4권2호
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    • pp.46-51
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    • 2000
  • The contact stress characteristics of the domestic CPF pin when inserted into the rigid PTH was analyzed using the finite element method. The model geometry was based on the shape of the existing pin and the two different PTH diameters were used in the analysis. The stress distributions with respect to the friction coefficients were compared and the stress variations of the compliant part of the pin, which have an influence on the performance, were displayed with the time and the arc length on complete connection.

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회전 및 하중을 받는 타이어의 응력해석에 관한 연구 (A Study on the Finite Element Analysis of Tire under Rolling and Loading Conditions)

  • 황준;남궁석
    • 한국정밀공학회지
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    • 제12권3호
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    • pp.101-109
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    • 1995
  • Axisymmetric and quasi-static finite element analysis of an inflated tire rotating with constant angular velocity and contact to road has been performed. Centrifugal force effect was added to load stiffness matrix and equation of effective material properties were calculated by the Halpin-Tsai formulation. In this report, radial truck/bus tire was analyzed. It was inflated and rotated at speeds up to 140 km/h. Then, contact problem was performed to calculate stress-strain field of tire wiht flat rigid road under the load due to the self-weight of a vehicle. Significant changes of stress-strain field of tire were observed in the finite element analysis. Shear stress, strain and strain energy density were rapidly increased at the dege of #2 belt at freely rotating state. This concentrated stress and strain made belt edge sparation. Under the condition of flat riged road contact, strain energy density of #2 belt, carcass turn-up part were concentrated and bigger values than only freely rotation state. Therefore, dynamic behaivor of tire has to considered as design factors which are affected to belt edge separation and bead breakage.

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Hexagonal 인서트용 열간압출 금형설계 (Die Design of Hot Extrusion for Hexagonal Insert)

  • 권혁홍;이정로
    • 한국공작기계학회논문집
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    • 제11권1호
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    • pp.32-37
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    • 2002
  • The use of hexagonal ceramic inserts for copper extrusion dies offers significant technical and economic advantages over other forms of manufacture. In this paper the data on the loading of the tools is determined from a commercial FEM package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the design and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads.

구 접촉하에서의 피로균열 시작수명에 관한 연구 (Study on the Fatigue Crack Initiation Life Under Spherical Contact)

  • 조용주;김태완;이문주
    • 대한기계학회논문집A
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    • 제25권8호
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    • pp.1269-1276
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    • 2001
  • In case of contact fatigue, the accurate calculation of surface tractions and subsurface stress is essential to the predication of crack initiation life. Surface tractions influencing shear stress amplitude have been obtained by contact analysis based on influence function. Subsurface stress has been obtained by using rectangular patch solutions. In this study, to simulate asperity contact under sliding condition, the tip of asperity was simulated by sphere and to calculate crack initiation life in the substrate, dislocation pileup theory was used.