• Title/Summary/Keyword: contact safety factor

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Analysis of the load distribution and contact safety factor of PTO gears of a 71 kW class agricultural tractor

  • Baek, Seung-Min;Kim, Wan-Soo;Kim, Yeon-Soo;Lee, Nam-Gyu;Kim, Nam-Hyeok;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.47 no.2
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    • pp.327-335
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    • 2020
  • The purpose of this study was to analyze the load distribution and contact safety factor for the power take off (PTO) gear of a 71 kW class agricultural tractor. In this study, a simulation model of the PTO gear-train was developed using Romax DESGINER. The face load factor and contact safety factor were calculated using ISO 6336:2006. The simulation time was set at 2,736 hours considering the lifetime of the tractor, and the simulation was performed for each PTO gear stage at the engine rated power conditions. As a result of the simulation, the face load factors for the driving gear at the PTO 1st, 2nd and 3rd stages were 1.644, 1.632, and 1.341, respectively. The contact safety factors for the driving gear at the PTO 1st, 2nd and 3rd stages were 1.185, 1.216, and 1.458, respectively. As the PTO gear stage was increased, the face load factor decreased, and the contact safety factor increased. The load distributions for all the PTO gears were concentrated to the right of the tooth width. This causes stress concentrations and shortens the lifespan of the gears. Therefore, it is necessary to improve the face load factor and the contact safety factor with macro-geometry and micro-geometry.

Safety Factor Analysis of Range-Shift on Multi-Purpose Agricultural Implement Machinery (다목적 농작업 기계 변속기 부변속 안전율 분석)

  • Moon, Seok Pyo;Baek, Seung Min;Lee, Nam Gyu;Park, Seong Un;Choi, Young Soo;Choi, Chang Hyun;Kim, Yong Joo
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.141-151
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    • 2020
  • The aim of this study was to analyze the safety factor of range-shift gear pairs on multi-purpose agricultural implement machinery for an optimal design of a transmission system. Gear-strengths such as bending and contact stress and safety factors were analyzed under three load conditions: an equivalent engine torque at plow tillage, a rated engine torque, and the maximum engine torque. Root and contact safety factor were calculated to be 3.88, 5.14, 2.24, 2.11, 2.21, 0.99 and 0.78, 0.94, 0.65, 0.68, 0.84, 0.85, respectively, under equivalent engine torque condition at the plow tillage. The root and contact safety factor were calculated to be 1.91, 2.53, 1.10, 1.04, 1.07, 0.48 and 0.55, 0.66, 0.46, 0.48, 0.59, 0.59, respectively, under rated engine torque condition. The root and contact safety factor were calculated to be 1.60, 2.11, 0.92, 0.87, 0.90, 0.40 and 0.51, 0.61, 0.42, 0.44, 0.54, 0.54, respectively, under the maximum engine torque condition. The multi-purpose agricultural implement machinery could be conducted under plow tillage operation. However, gear specifications for tooth surface need modification because the gear surface would be broken at all driving conditions as safety factors are lower than 1.

SAFETY EVALUATION OF SUNSCREENS (I) ; CORRELATION BETWEEN SUN PROTECTION FACTOR AND SKIN IRRITATION

  • Suh, Soo-Kyung;Kim, Jong-Won;Park, Ju-Young;Seo, Kyung-Won;Park, Chang-Won;Kim, Kyu-Bong;Kim, Kwang-Jin;Kim, Jong-Min;Lee, Sun-Hee
    • Proceedings of the Korean Society of Toxicology Conference
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    • 2002.05a
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    • pp.138-138
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    • 2002
  • In recent years, the safety of sunscreens has been challenged based on the reports of its adverse effect on users; dermatitis, allergic contact dermatitis, photoallergic contact dermatitis. To investigate a correlation between sun protection factor (SPF) and the safety of sunscreens, we measured in vitro SPF index using homosalate as a standard and examined the toxicity tests on cosmetics; primary and cumulative skin irritation tests, ocular irritation test, and skin sensitization test.(omitted)

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A study on the safety about Contact wire uplift of a metro-railroad bridge section (도시철도 교량구간의 전차선 압상량에 대한 안전성 연구)

  • Jang, Woo-Jean;Cho, Yong-Hyeon;Lee, Ki-Won;So, Sun-Young;Park, Jong-Hak;Lee, Bong-Jae
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.821-831
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    • 2006
  • There are 5 railway bridges in a Seoul metro network; Jamsil, Dangsan(line 2), Dongho(line 3), Dongjak(line 4) and Chungdam(line 7). Because there are strong wind and vibration in the bridges, uplift of a contact wire caused by pantographs in the bridge section is higher than in a normal section. If the uplift at the support point exceed 10 cm, an interference between pantographs and catenary system happens. Estimated maximum uplift is obtained by applying safety factor 2 to the simulation results. The application of the safety factor is needed for taking into account of the effect of the wind, etc. Previously, we can not check whether or not the safety factor is proper. Recently, we can measure the uplift during the train operation, as a telemetry system which can measure dynamic behavior of the contact wire has been developed. The aim of this research is to review how proper the safety factor related to the uplift is, based on the measurement. We performed simulations and experiments for the uplift at the Jamsil railway bridge. The simulations were performed for the every kind of the train passing the Jamsil bridge. In order to compare the analysis results with the measurement results, we measured the uplifts at the support when the trains passed the measuring point. Finally, we proposed adequate safety factor with the uplift for the bridge section.

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Determination of safety factor for agricultural gear reducer using simulation software

  • Hong, Soon-Jung;Kim, Yong-Joo;Chung, Sun-Ok;Choi, Chang-Hyun;Park, Soo-Bok;Noh, Hyun-Seok;Jang, Jeong-Hoon
    • Korean Journal of Agricultural Science
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    • v.45 no.2
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    • pp.283-289
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    • 2018
  • Agricultural gear reducers are used in a variety of agricultural machinery designs such as in agricultural tractors and transport cars, and even greenhouses. For greenhouses, a gear reducer is used to control windows on the side and the roof. Gear reducers for agricultural applications are designed using the empirical method because of the lack of a standard for experimentation. Simulation is necessary for the optimal design of an agricultural gear reducer. There are many advantages to this optimization such as low-cost maintenance, reduced size, and weight. In this study, bending and contact safety factor simulation for the gear reducer of a greenhouse was conducted by decreasing the face widths of helical gear shaft 2 and shaft 3 from 30.8 and 30 mm, respectively, at an interval of 4 mm. The bending and contact safety factors were calculated using AGMA standard. Simulation results showed that bending and contact safety factors decreased rapidly when the face width of the helical gear on shaft 2 was 30 mm and the face width of helical gear on shaft 3 decreased from 30.8 mm to 26.8 mm, suggesting that it would be safe to reduce the face width of the helical gear on shaft 3 to 26.8 mm. The reduction of the face width also reduced the weight of the agricultural gear. This study suggests that the agricultural gear reducer safety factor decreases as the face width decreases.

Transient analysis of lubrication with a squeeze film effect due to the loading rate at the interface of a motor operated valve assembly in nuclear power plants

  • Jaehyung Kim;Sang Hyuk Lee;Sang Kyo Kim
    • Nuclear Engineering and Technology
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    • v.55 no.8
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    • pp.2905-2918
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    • 2023
  • The valve assembly used in nuclear power plants is important safety-related equipment. In the new standard, the physical attributes are measured using a valve diagnosis test, which is used in the expansion to other non-tested valves using a quantitative test-basis methodology. With a motor-operated actuator, the state of stem's lubrication is related to physical attributes such as the stem factor and the friction coefficient. This study analyzed the numerical transient of fluid and solid lubrication with a squeeze film effect due to the loading rate on the stem and the stem nut using the experimental data. The differential equation that governs the motion mechanism of the stem and stem nut is established and analyzed. The flow rate, the fluid and the solid contact forces are calculated with the friction coefficient. Finally, we found that a change in the friction coefficient results from a change of the shear force in the solid contact mode during the interchange process between the solid contact mode and the fluid contact mode. The qualitative understanding of the squeeze film effect is expanded quantitatively for forces, thread surface distance, velocity, and acceleration, with consideration of the metal solid contact and fluid contact.

Structure Analysis of Wheel Set as Variation of Contact Position between Wheel and Rail (차륜과 레일의 접촉위치 변화에 따른 윤축의 구조해석)

  • Seo Byung-Wook;Ham Young-Sam;Hong Jai-Sung
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.606-610
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    • 2004
  • In this paper, we would like to explain about the structure analysis of wheel set as variation of contact position between wheel and rail. Measurement of interacted force between wheel and rail is necessary for running safety evaluation as important factor of derailment mechanism. It's necessary to running safety evaluation of rolling stock. Wheel unload and lateral force change as variation of contact position between wheel and rail. Interacted force between wheel and rail got as each contact position through computer simulation. This is necessary process as first research for evaluation of derailment phenomenon and running safety.

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CORRELATION BETWEEN SPF INDEX AND SAFETY MARKER IN SUNCREENS

  • Kim, Jong-Won;Suh, Soo-Kyung;Park, Ju-Young;Park, Chang-Won;Seo, Kyung-Won;Kim, Kyu-Bong;Kim, Kwang-Jin;Kim, Jae-Hee;Lee, Sun-Hee
    • Proceedings of the Korean Society of Toxicology Conference
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    • 2002.11b
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    • pp.195-195
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    • 2002
  • In recent years, the safety of sunscreens has been challenged based on the reports of its adverse effect on users; dermatitis, allergic contact dermatitis, photoallergic contact dermatitis. To investigate a correlation between sun protection factor (SPF) and the safety of sunscreens, we measured in vitro SPF index using homosalate as a standard and examined the toxicity tests on cosmetics; primary skin irritation tests, ocular irritation test, and skin sensitization test.(omitted)

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Load capacity simulation of an agricultural gear reducer by surface heat treatment

  • Lee, Pa-Ul;Chung, Sun-Ok;Choi, Chang-Hyun;Joo, Jai-Hwang;Rhee, Joong-Yong;Choi, Young-Soo;Ha, Jong-Woo;Park, Young-Jun;Hong, Sun-Jung;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.43 no.4
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    • pp.656-664
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    • 2016
  • Gear reducers are widely used for various agricultural machinery applications such as greenhouses, tractors, and agricultural vehicles. However, thermal deformation and surface pitting at gear tooth flank frequently occur in gear reducers due to high torque. Thus, surface heat treatment of gears is required to improve wear and fatigue resistance. The objective of this study was to simulate the load capacity of the agricultural gear reducer. The simulation was performed for the following three surface heat treatment methods: untreated gears, nitriding heat treatment, and induction hardening method, those mostly used for agricultural gear reducers. The load capacity of the gear reducer was simulated using the safety factor, limit bending stress, and limit contact stress of the gear. The simulation of the load capacity was conducted using KISSsoft commercial software for gear analysis. The main results of simulation test were as follows: first, the nitriding heat treatment resulted in the highest safety factor for bending stress, which was increased about 77% from those of the untreated gears. Second, the induction hardening was the highest safety factor for contact stress, which was increased about 150% from those of the untreated gears. The safety factor for contact stress of the induction hardening was increased about 64% from those of the nitriding heat treatment. The study result suggested that the surface heat treatments could enhance load capacity and that the method of surface heat treatment should be determined based on simulation results for appropriate use scenarios.